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System Integration: Water/Wastewater   


This $2 million+ project involves the design, assembly, configuration, and installation of a SCADA system to monitor and control 51 critical wastewater lift and booster stations serving the municipality's 412,000 residents, located within a 20-mile by 20-mile service area.

Read about the project.

To read prior 2005-06 entrees click here.



Posted by Stan Prutz on July 3, 2009

The contracts for the first three emergency retrofits have made it to the RTU vendor, and we have advised them of the specific requirements for these stations. It is now up to the RTU vendor to deliver us a sub-panel to take the next step. We are anticipating all can be completed in the next 60-90 days on these 3 stations.

There has been some action in other areas as well. The program modifications for several of the booster pump stations (an add-on project) are complete, but awaiting some rain for us to get some operation of the stations - this has drug on several months now. We have notified those interested in witness testing that we have to be prepared to do this work on a 7x24 basis - we have several cell numbers we can notify people by after hour now.

...Read More

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Posted by Stan Prutz on June 17, 2009

Recall there were 4 emergency station retrofit requisitions in process - these are to retrofit stations where the existing RTU controller has failed resulting in impairment of the pumping ability of the stations. You'll also recall no spare parts or repairs are available for existing RTUs, hence the emergency.

Three of these four requests submitted from June to November 2008 have now made it back to us as requisitions. Of course, this requires the City supply us an RTU on another contract, which have not yet made it to that vendor....

 

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Posted by Stan Prutz on May 30, 2009

We've reviewed in the last few weeks a product from a major electrical manufacturer equivalent to a very small PLC. These are generally referred to in the market as programmable relays. In fact, they are about the size of an old-style industrial control relay.

The unit we reviewed, available to us for under $100, had 8 DI or 4DI and 4 AI (voltage or ma) user selectable, 4 relay DO rated 10A, and a small integral LCD display with keys to allow monitoring of I/O and basic register setpoint changes. The software is powerful enough to implement most all the traditional small PLC functions in both function block and ladder.

The I/O can be expanded on this unit to 24DI, 16DO, 8AI and 2 AO, and there is an optional LCD display that can be remotely door mounted with function keys, which is integrally programmed with the programmable control software.

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Posted by Stan Prutz on May 8, 2009

Even though most engineering firms have been specifying control systems around open communications and hardware platforms for a decade or more, we are still seeing numerous specifications for old-style proprietary hardware and software. Examples include dedicated custom PCBs to implement liquid level controllers, motor monitoring or single loop motor control replete with LEDs, push button switches, 7 segment and simple LCD displays. Mostly this is the game of "specsmanship" played in this industry - come up with a unique way of solving the problem that no one else can exactly replicate and get it written into as many specifications as possible. This continues to work with certain engineers who rely on these vendors to write the controls portions of their specifications. The rea...Read More

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Posted by Stan Prutz on April 29, 2009

While a lot of the economy is in rough shape, seems that utilities is holding it's own. After all, people are still turning on the lights, using water and flushing their toilets. Vendors we serve who are focused on these markets have remarked in recent visits how some of their big vendors, once aloof to them due to their relative size, have now placed them on center stage. New alliances are being formed by some in our industry, tending to remap customers allegiances for us all. A generally good situation for those of us with a good reputation and a low cost structure.

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Posted by Stan Prutz on April 15, 2009

There are people at the City and prime consultant working toward issuing a bid package for the work that has been holding up completion of this project. That has been true for more than a year now, however.

Meanwhile, there are at least 4 emergency station retrofit requisitions in process - these are to retrofit stations where the existing RTU controller has failed resulting in impairment of the pumping ability of the stations. Recall no spare parts or repairs are available for existing RTUs. Requests to us to submit pricing for these repairs range from June to November 2008 - none of these has made it through the requisition system for emergency repairs to actually begin, however, despite numerous calls we have received from various City personnel reque...Read More

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Posted by Stan Prutz on April 3, 2009

We had a client this past week attempt to improve their chances of getting qualified bidders in a municipal low bid situation by specifying the bidder have a contractor's license in a specialty area (in this case - control systems). It should be that easy. The reality is the Louisiana contractor board only has one test they give electrical contractors, for which they issue a statewide license to bid any electrical project. I can get a control systems specialty designation on their website by sending them $200 and requesting it. I could also get a designation as a specialty contractor in transmission lines (which we know nothing about) just as easily. The subcategory system is strictly a revenue generator for the state - the law is you cannot be prevented from bidding electrical projects of any kind once you are licensed, regardless of whether you've chosen to pay for specialty sub-classifications.

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Posted by Stan Prutz on March 20, 2009

While it is common practice among major engineering firms focused on the municipal industry to pre-qualify control and instrumentation system integrators, it is not universal.

Those firms who have not incorporated pre-qualification into their specifications assume further risk for their clients in tough economic times. When work is short, contractors will move to bid outside of their normal geography and markets. There is the possibility some of them will choose to take jobs at break-even or lower, to keep people busy in hopes that a future job bid a year or more down the road can be used to make up any shortfall.

One example - we have seen recently a project bid in October 2008 for a low bid of $50M (out of budget) then rebid in February 2009 for $25M to a contractor previously unseen in this mar...Read More

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Posted by Stan Prutz on March 13, 2009

Can't afford SCADA but would really find it helpful to get a notification when a problem occurred at a critical remote site? There are now solutions using existing public cellular infrastructure that make it cost effective for just about anyone to get a notification when a remote site has a problem. Could you afford about $750 for a Nema 4X enclosed notification unit you could self-install and about $250/year for a turnkey package of the communication service and technical support?

This solution has been proven via wide-spread use within the security and fire alarm monitoring industries. You can send a text or email to multiple recipients (for instance, to an EOC, a supervisor's desk and the on-call service tech's text-enabled phone). Individually-configurable failure and restore messages are sent whenev...Read More

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Posted by Stan Prutz on March 6, 2009

Remember Hurricane Katrina? It wiped out much of the Louisiana, Mississippi and Alabama coastlines in September 2005. Most capital spending stopped for a year after this event. Municipalities were too busy just patching things back together enough to manually operate their systems. State and federal environmental quality agencies granted emergency exemptions to standards. Engineering firms and other like us focusing on this market braced for a dry spell.

We just completed our first project funded by FEMA hurricane relief dollars, begun at the beginning of 2008 and have recently started on another due to be complete by 2010.

Evidence indicates private industry works a little differently. The casinos on the beach in Mississippi got their operati...Read More

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Posted by Stan Prutz on March 2, 2009

If you weren't aware, mercury floats are being legislated out of existence. The member states in the Interstate Mercury Education and Reduction Clearinghouse (IMERC) have enacted legislation to ban mercury and mercury added products (14 states as of mid 2008, including California and New York). At least one state is requiring the removal of all existing in-service mercury floats from water and wastewater systems.

There are many millions of mercury float switches in use in the world today, particularly in water and wastewater systems. The mercury float switch has been the standard for decades. Until now the only replacement for mercury float switches were mechanical float switches. Mechanical floats have a very short life, much shorter than mercury floats. The life-limiting factor in mercury floats is the metallic electric...Read More

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Posted by Stan Prutz on February 27, 2009

A Control Engineering editor and I discussed the unexpectedly slow movement of this project. We've agreed to expand upon the scope of the blog to include other municipal water and wastewater projects, and related topics of interest. Look for a few words on what's up typically twice a week.

Our last posting indicated the City had placed this project onto the back burner after Hurricane Gustav. Hurricane EPA arrived about the same time, forcing all attention to be placed upon a problem wastewater treatment plant that needs immediate modifications to be brought into compliance.

Last week we finally heard a few snippets indicating the train is getting back on the tracks:

Besides the one we completed in 2007, 4 more stations were put on the emergency requisition list between June and October 2008 - these have cont...Read More

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