Mode is a many-splendored thing
Playing off the “Love Is a Many Splendored Thing” theme from the mid 50’s, I’m going into deep waters to try and describe my understanding of where the Make2Pack S88 Part 5 group is in the journey to try to put some definitions around how the term “mode” is being used in the automation industry. There is no definition (that I can locate) for “splendored,” though it’s clear it’s trying to describe the great magnitude of meanings of “love.” Similarly, beyond any one simple definition, a similar case can be made for “Mode.” Like love, mode is often in the eye of the beholder, and people become VERY passionate about their “Mode” and what it means to them.
In the years the Make2Pack group has been wrestling with this volatile subject, we have come to realize there exists many different “Modes,” and depending upon where you are in the environment, the meaning will vary. Automatic, Semi-Automatic and Manual are described in the S88 Part 1 standard, and many of us now believe are focused on our concept of Control Components.
For example: when a PID loop is in Automatic, the software of the Control Component that performs the PID function is in control of the output. When the PID loop is in Manual, the software of the control component is “By-Passed” by an outside entity (this outside entity can be a human or can be another Control Component carrying out a different control strategy than the one designed for the PID). Semi-Automatic doesn’t make much sense for this type of S88 basic control. We have also identified that control components can have more than a single mode to describe how it is operating: for example, there can be Automatic/Manual and Simulation/Normal. In simulation, the output might be directed back to the input, where in normal the input is derived from a field instrument; in either case Automatic/Manual performs the same.
When dealing with the S88 procedural control, the concept of Semi-Automatic where a human will cause the procedure control to execute in a step by step manner for trouble shooting comes into play. All of these S88 mode concepts are focused on the Control Components and “How” they are managing their outputs and internal execution of their fictional strategy.
Working with the OMAC organization the Make2Pack group encountered “Automatic” and “Manual” as Modes. On the road to understanding how these modes were much different from the S88 concepts, I do remember a lot of passion being expended. In the end we have come to understand that the OMAC Mode is describing “What” the equipment is doing, not “How” the control components are making that happen.
We have come to the conclusion that there are two different coexisting and related realms that the term Mode is being used in with very different meanings depending upon which realm you happen to be in at that time. The OMAC PackML Automatic Mode concept is describing a Packaging Machine that is carrying out all of the necessary S88 procedural, coordination and basic control to make a product. This is the Mode of the Equipment and “What” it is doing and not the S88 Modes of the control running the equipment. There are also other Machine Modes, such as Clean-Out and Sanitize, etc., etc., which are thought of as Modes of a Machine. The process industry has similar concepts, but has not always considered these concepts to be a Mode of the Process Equipment.
The current Mode description of Part 5 supports this dual mode concept with the intention of encouraging the industry to accept that Automatic, Semi-Automatic and Manual be universally used in the classic S88 concepts and reserved for control components. The Machine/Process Equipment Modes should migrate to terms that are more descriptive of what it is they are doing so that it is always clear what is meant.
Know what I’m talking about? Let me hear your thoughts about engineering language differences. And for related discussion there’s a great table of what terms mean in this Microsoft Word document on the Make2Pack site: “ISA Draft 88.00.05 Part 5: Automated Equipment Control Models & Terminology.” See page 20, Annex A. It’s a many splendored thing.
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