An ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis, operating efficiencies and cost savings, as well as all relevant safety standards, such as those from NFPA, ANSI, RIA, IEC, ISO and OSHA. About J.B. Titus.
Machine Safety: Does sustainability matter?
January 24, 2013
Sustainability and company DNA (or company culture) are often thought of as somewhat analogous terms. Both terms suggest consistency over time, durability and the ability to endure. If so, how would you define your machine safety program’s consistency and focus over time? Need help? See below for five high-level characteristics (and two more possible components) of effective, sustainable machine safety programs.
Sustainable machine safety programs help produce sustainable businesses. Why? Because safety pays! There are numerous testimonials today supporting the claim that safety pays because every dollar saved in a safety initiative goes directly to the bottom line. So, it looks like sustainability does matter but what are the key ingredients of an effective sustainable machine safety program?
In my opinion, there are at least...
5 high level characteristics of effective, sustainable machine safety programs
- A top down/bottom up corporate safety culture which includes; vision, goals, solutions, commitments, measurements and resources.
- A safety management system, which includes programs such as:
- Management of change
- Fire and explosion safety
- Machine safeguarding
- Hazardous energy control
- Electrical safety-related work practices
- Fall protection
- Occupational hygiene control
- Personal protective equipment
- Respiratory protection
- Hearing loss prevention, among others.
- A reporting process which embraces open acceptance and organizational feedback for safety hazards.
- Documentation and archiving methodologies.
- Open and accurate “report out” practices to employees including topics like trending, accident incidence, OSHA recordables, goals, best practices, confidential contact information, etc.
Two elements of a sustainable program
I believe an example sustainable machine safety program might include:
Goal - zero workplace fatalities
Vision - to become recognized by stakeholders as a global sustainability leader in occupational health and safety (OH&S). To accomplish this we must:
- Learn from any failures in our safety systems and processes
- Prevent fatalities, injuries and illnesses through a strong safety culture
- Build capability in all of our team members through education and practical training.
Your comments or suggestion are always welcome so please let us know your thoughts. Submit your ideas, experiences, and challenges on this subject in the comments section below.
Contact: http://www.jbtitus.com for “Solutions for Machine Safety”.
For more than 30 years, J.B. Titus has advised a wide range of clients on machine functional safety solutions, including Johnson + Johnson, Siemens, General Motors, Disney, Rockwell Automation, Bridgestone Firestone, and Samsung Heavy Industries. He holds a Bachelor of Business Administration degree from Oklahoma University in industrial management and an MBA from Case Western Reserve University in marketing and finance. He is a professional member of the American Society of Safety Engineers and is OSHA-certified in machine guarding. Titus is also TUV-certified as a Functional Safety Expert and serves on several American National Standards Institute, National Fire Protection Association, and National Electrical Manufacturers Association national safety and health standards committees. Reach him at jb(at)jbtitus.com and via www.jbtitus.com.