American Aerogel Expansion of Production Capacity

System overhaul: American Aerogel Expansion of Production Capacity; Optimation

08/09/2012


Optimation mechanics, pipefitters, and electricians installed and expanded service lines to increase production capacity.Project name: American Aerogel Expansion of Production Capacity

Location: Rochester, N.Y.

Firm name: Optimation

Project type, building type: System overhaul, manufacturing

Project duration: 1.7 years

Project completion date: Sept. 30, 2008

Engineering challenges

American Aerogel, a company developing and manufacturing proprietary Aerogel insulation products, had been growing rapidly and needed to expand its production capabilities. Because demand for its product was so high, American Aerogel’s 24/7 operation required new equipment with process improvements to increase production and improve efficiencies. Because American Aerogel’s products are made with a proprietary one-of-a-kind aerogel called Aerocore, maintaining confidentiality of the products’ chemical makeup and patented manufacturing processes was/is of the utmost importance. Optimation continues to honor this confidentiality.

Solutions

American Aerogel needed to expand production capabilities to meet a growing demand for its insulation product.American Aerogel brought Optimation in early on to assess the existing production equipment, processes, and available space to increase capability to remove and recover solvents from its products. Optimation developed drawings with the layout of the new and relocated production equipment and associated services. Optimation’s skilled trades team, comprised of millwrights, pipefitters, riggers, and electrical and instrumentation mechanics, completed installation of all production equipment and associated components. In addition to installing new equipment, mechanics made modifications to existing services to increase capacity. These services included electricity, steam, compressed air and nitrogen supplies, and condensate return and process vapor recovery. Optimation also assembled and installed all instrumentation/control cabinets, and led debug and startup of all installed systems. After this project was completed, production capacity increased significantly. The addition of instrumentation and improved access to the process information improved productivity and product quality. 



No comments
The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
The System Integrator Giants program lists the top 100 system integrators among companies listed in CFE Media's Global System Integrator Database.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
This eGuide illustrates solutions, applications and benefits of machine vision systems.
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Engineering Leaders Under 40; System integration improving packaging operation; Process sensing; PID velocity; Cybersecurity and functional safety
Mobile HMI; PID tuning tips; Mechatronics; Intelligent project management; Cybersecurity in Russia; Engineering education; Road to IANA
Save energy with automation; Process control system upgrades; Dispelling controll myths; Time-sensitive networking; Control system integration; Road to IANA
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.

Find and connect with the most suitable service provider for your unique application. Start searching the Global System Integrator Database Now!

Flexible offshore fire protection; Big Data's impact on operations; Bridging the skills gap; Identifying security risks
The digital oilfield: Utilizing Big Data can yield big savings; Virtualization a real solution; Tracking SIS performance
Getting to the bottom of subsea repairs: Older pipelines need more attention, and operators need a repair strategy; OTC preview; Offshore production difficult - and crucial
click me