CMMS: A tech tool for the next generation

U.S. manufacturing has been making a comeback in the last 12 months, so the demand for qualified maintenance professionals is quickly surpassing supply.

05/09/2012



America is in the midst of a major maintenance crisis. Millions of skilled boomers are retiring; more sophisticated equipment requires advanced training and skillsets, while maintenance budgets suffer cuts and fledgling workers seek sexier careers. Moreover, U.S. manufacturing has been making a comeback in the last 12 months, so the demand for qualified maintenance professionals is quickly surpassing supply.

But with or without sex appeal, maintenance is sure to grab the headlines and the attention of plant executives when machine capacity and production come to a grinding halt due to an anemic workforce of trained technicians. The question on everyone’s mind: how to backfill the great gap to be left by exiting baby boomers.

Consider the upside – and the appeal to younger generations. The aging maintenance workforce did not embrace technology as readily as millenials who’ve been raised on smartphones and computer games. The sun has set on beepers and clipboards but new mobile applications with barcode readers have become indispensable tools. CAD/CAM, ERP, CMMS, infrared, vibration analysis technologies have also had a positive impact on operations and profitability for manufacturing organizations. So enticing the gamer generation with sexier tech tools is one inroad.

CMMS has definitely progressed over generations of computer platforms from the days of big iron to data transmission in the cloud. It will remain be a pivotal tool as manufacturers entice, recruit and train the next generation of maintenance professionals. In fact CMMS courses are currently included in skills trade curriculums throughout U.S. community colleges and universities. (I would argue that basic maintenance technologies should be introduced at the high school level for students bound for education in technical trades.

As manufacturers bring on newer equipment and more intricate components it will be virtually impossible to ensure production capacity, energy efficiency, product safety, regulatory compliance, etc., without CMMS. Even at its most basic—running preventive maintenance calendars to routinely inspect production systems—CMMS will be a staple for maintenance process automation, and making sure the right technician is on the right machine at the right time.

Manufacturing and other industries have long recognized the value/return on investment of CMMS. Automation of preventive maintenance, work orders management, inventory control, and predictive analysis were considered a novelty for the aging generation. While I would never advocate cutting maintenance personnel, I strongly advocate for making technical staffers as efficient as possible.

Yesterday’s maintenance technicians have the knowledge to pass on to the next generation. Match that up with today’s automation tools and our maintenance progeny, although fewer in number, will just as effective.



No comments
The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
The System Integrator Giants program lists the top 100 system integrators among companies listed in CFE Media's Global System Integrator Database.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
This eGuide illustrates solutions, applications and benefits of machine vision systems.
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Motor specification guidelines; Understanding multivariable control; Improving a safety instrumented system; 2017 Engineers' Choice Award Winners
Selecting the best controller from several viewpoints; System integrator advice for the IIoT; TSN and real-time Ethernet; Questions to ask when selecting a VFD; Action items for an aging PLC/DCS
Robot advances in connectivity, collaboration, and programming; Advanced process control; Industrial wireless developments; Multiplatform system integration
Motion control advances and solutions can help with machine control, automated control on assembly lines, integration of robotics and automation, and machine safety.
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.

Find and connect with the most suitable service provider for your unique application. Start searching the Global System Integrator Database Now!

Future of oil and gas projects; Reservoir models; The importance of SCADA to oil and gas
Big Data and bigger solutions; Tablet technologies; SCADA developments
SCADA at the junction, Managing risk through maintenance, Moving at the speed of data
Automation Engineer; Wood Group
System Integrator; Cross Integrated Systems Group
Jose S. Vasquez, Jr.
Fire & Life Safety Engineer; Technip USA Inc.
click me