Energy management: The start of something big

According to the National Resources Defense Council, process industry energy costs have risen from below 7% of total cost in the 1950s-90s, to between 15% and 20% today.

01/17/2012


Industrial Energy Management is a quarterly supplement to Control EngineeringThe means are being put in place to better understand energy consumption, on the path to optimizing its use in industry.

According to the National Resources Defense Council, process industry energy costs have risen from below 7% of total cost in the 1950s-90s, to between 15% and 20% today. Not only that, but close to one-third of energy consumed in the U.S. is done by industrial and manufacturing companies. Yet many enterprises, large and small, are still taking first steps for industrial energy management

One reason is the number of unknowns.

  • If a company still considers energy as a fixed cost and budgets by means of allocations, it’s a good bet no one looks at consumption details by department, process or equipment type.
  • It’s assumed energy prices only go up, but right here in the U.S., shale-field development has decoupled natural-gas prices from that of oil, keeping natural gas prices low. The cyclical nature of energy prices makes it difficult to estimate investment return for energy-related projects.
  • What future U.S. energy policy will be is unclear.
  • It’s uncertain how soon a Smart Grid that allows true demand-response energy generation will be available.

A survey by E Source, Boulder, Colo., found “priorities for energy managers are increasingly focused on measuring and benchmarking energy use at facilities, obtaining funding to carry out improvements, engaging employees to participate in energy efficiencies at multiple levels, and keeping management informed about energyefficiency results,” Dr. Kevin Vranes, director of E Source energy management services, said.

In other words, they’re just getting started.

Notwithstanding, products and services for facilities energy management abound. More than a dozen software companies were founded based on the prospect of carbon cap-and-trade legislation. Some have already disappeared through merger-and-acquisition activity once that legislation failed to move forward in the U.S. Congress.

The major global automation vendors feel they’re best positioned to serve industry. Energy management’s growing importance is evidenced in the solutions they’ve introduced the last several years. It’s also remarkable the extent to which they are identifying themselves as being primarily engaged in energy management.

According to Pike Research, under these conditions the U.S. market for industrial energy management software and services will rise from $960 million in 2011 to $5.6 billion by 2020, a compound annual growth rate of nearly 22%.

If this level of investment is attained, several things will have been achieved. Manufacturers will have a more granular view of the energy profiles inherent in their processes and equipment. Two, energy costs increasingly will be an item on bills of materials or recipes, which means compensation plans can be used to incentivize for energy management.

However, while there are plenty of things for companies to do now — from use of variable frequency drives to identifying ways to idle unused equipment to be brought back on line quickly — other major opportunities await progress on the Smart Grid.

What’s offered here is an opportunity to watch and participate as our engineers and scientists tackle one of the most compelling issues of our time: ensuring that energy resources are there to adequately and responsibly clothe, feed, shelter, and employ as many of the seven billion people on this planet as possible.

- Kevin Parker is content specialist with CFE Media. Reach him at kevinjohnparker(at)gmail.com.

This is part of the Control Engineering December 2011 Industrial Energy Management supplement.



No comments
The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
Each year, a panel of Control Engineering editors and industry expert judges select the System Integrator of the Year Award winners.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Learn how to create value with re-use; gain productivity with lean automation and connectivity, and optimize panel design and construction.
Go deep: Automation tackles offshore oil challenges; Ethernet advice; Wireless robotics; Product exclusives; Digital edition exclusives
Lost in the gray scale? How to get effective HMIs; Best practices: Integrate old and new wireless systems; Smart software, networks; Service provider certifications
Fixing PID: Part 2: Tweaking controller strategy; Machine safety networks; Salary survey and career advice; Smart I/O architecture; Product exclusives
The Ask Control Engineering blog covers all aspects of automation, including motors, drives, sensors, motion control, machine control, and embedded systems.
Look at the basics of industrial wireless technologies, wireless concepts, wireless standards, and wireless best practices with Daniel E. Capano of Diversified Technical Services Inc.
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
This is a blog from the trenches – written by engineers who are implementing and upgrading control systems every day across every industry.
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.

Find and connect with the most suitable service provider for your unique application. Start searching the Global System Integrator Database Now!

Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Control Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.