# How Relays Work

## A relay is a simple electromechanical switch made up of an electromagnet and set of contacts. As simple as they are, however, relays are found hidden in all sorts of complicated products. In fact, some of the first computers ever built used relays to implement Boolean gates. Construction Relays consist of four parts: Electromagnet Armature that can be attracted by the electromagnet Spring Se...

05/01/2001

A relay is a simple electromechanical switch made up of an electromagnet and set of contacts. As simple as they are, however, relays are found hidden in all sorts of complicated products. In fact, some of the first computers ever built used relays to implement Boolean gates.

Construction

Relays consist of four parts:

• Electromagnet

• Armature that can be attracted by the electromagnet

• Spring

• Set of electrical contacts.

• The drawing shows these four parts in action. It reveals that a relay consists of two separate and completely independent circuits. The first is at the bottom and drives the electromagnet. In this circuit, a switch is controlling power to the electromagnet. When the switch on the electromagnet is open, it attracts the armature (blue). The armature is acting as a switch in the second circuit. When the electromagnet is energized, the armature completes the second circuit and the light is on. When the electromagnet is not energized, the spring pulls the armature away and the circuit is not complete. In this case, the light is dark.

There are several variables to consider when purchasing relays:

• Voltage and current needed to activate the armature

• Maximum voltage and current that can run through the armature and armature contacts

• Number of armatures (generally one or two)

• Number of contacts for the armature (generally one or two; the relay shown here has two with one unused)

• Whether the contact (if only one is provided) is normally open (NO) or normally closed (NC).

• Applications

In general, the point of a relay is to use a small amount of power in the electromagnet — for example, coming from a small dashboard switch or low-power electronic circuit — to move an armature that is able to switch a much larger amount of power. For example, you might want the electromagnet to energize using 5 V and 50 milliamps, while the armature can support 120 Vac at 2 amps.

Relays are quite common in home appliances that feature an electronic control turning on a motor or light. They are also common in cars where the 12-V supply voltage means that just about everything needs a large amount of current. In later model cars, manufacturers insert relay panels into the fuse box to make maintenance easier.

Relays are often cascaded in places where a large amount of power needs to be switched. A small relay switches the power needed to drive a much larger relay, and that second relay switches the power to drive the load.

The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
The System Integrator Giants program lists the top 100 system integrators among companies listed in CFE Media's Global System Integrator Database.
Each year, a panel of Control Engineering and Plant Engineering editors and industry expert judges select the System Integrator of the Year Award winners in three categories.
This eGuide illustrates solutions, applications and benefits of machine vision systems.
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Controller programming; Safety networks; Enclosure design; Power quality; Safety integrity levels; Increasing process efficiency
Additive manufacturing benefits; HMI and sensor tips; System integrator advice; Innovations from the industry
Robotic safety, collaboration, standards; DCS migration tips; IT/OT convergence; 2017 Control Engineering Salary and Career Survey
Featured articles highlight technologies that enable the Industrial Internet of Things, IIoT-related products and strategies to get data more easily to the user.
This article collection contains several articles on how automation and controls are helping human-machine interface (HMI) hardware and software advance.
This digital report will explore several aspects of how IIoT will transform manufacturing in the coming years.
Infrastructure for natural gas expansion; Artificial lift methods; Disruptive technology and fugitive gas emissions
Mobility as the means to offshore innovation; Preventing another Deepwater Horizon; ROVs as subsea robots; SCADA and the radio spectrum
Future of oil and gas projects; Reservoir models; The importance of SCADA to oil and gas
Automation Engineer; Wood Group
System Integrator; Cross Integrated Systems Group
Jose S. Vasquez, Jr.
Fire & Life Safety Engineer; Technip USA Inc.
This course focuses on climate analysis, appropriateness of cooling system selection, and combining cooling systems.
This course will help identify and reveal electrical hazards and identify the solutions to implementing and maintaining a safe work environment.
This course explains how maintaining power and communication systems through emergency power-generation systems is critical.