Process plants to get interactive 3D gaming technology for training, HMIs

Invensys Process Systems (IPS) announced its Immersive Virtual Reality Process technology , which combines the interactive VR technology found in video games with process plant simulation models. See photos. Link to video. Leave your comments.


Plano, TXInvensys Process Systems (IPS) , a global technology and consulting firm, Immersive Virtual Reality Process technology, a next-generation 3D interactive human machine interface (HMI), which combines the interactive VRgles and gesture-sensitive handheld devices, is combined with the company's Dynsim process simulation software to create an accurate, three-dimensional, virtual experience of the plant. The announcement was made Feb. 25, 2009 based on prototypes being tested by large process-industry clients. A commerically available system is expected later this year.

IPS expects the new system to revolutionize how engineers and operator trainees see and interact with the plant and the processes they control. The technology has potential to train operators more quickly and thoroughly, and improve plant safety, advancing what's now considered state-of-the-art control rooms . According to Tobias Scheele, IPS vice president of advanced applications, testing of the prototype system is revealing how control room operators and field operators can be trained simultaneously in a safe and accurate simulated environment that allows them to cross-check procedures, realistically assess task timing, and improve communication among team members.

"What we're seeing [in the prototype environment] is extremely promising," said Scheele. "A passive 3D training environment, which is available today, can train a person, but you don't have any idea of the timing of events. With Dynsim linked to it, you are following the plant exactly, and you can train the team to save time and operate more efficiently."

IPS’ Immersive Virtual Reality Process can create a three-dimensional computer-generated representation.

IPS’ Immersive Virtual Reality Process can create a three-dimensional photorealistic representation of a real or proposed process plant. Via a stereoscopic headset, users enter an immersive environment.

Available later in 2009 from IPS will be an interative, immersive, 3D HMI.

Available later in 2009 from IPS will be an interative, 3D environment for process plant operators.

When it becomes commercially available later in 2009 , IPS expects Immersive Virtual Reality Process to deliver a wide range of client benefits:hey encounter in the face of an aging and dwindling industry workforce.
IPS will make Immersive Virtual Reality Process realistic by applying its proprietary Dynsim software to emulate the plant environment, linking process simulation models with physical-spatial models to create virtually any scenario that a user could encounter in real life. "The inherent flexibility of IPS’ technology results in fast and economical program configuration," says Scheele. "The virtual environment is rendered at 60 frames per second, significantly faster than what can be achieved by traditional, non real-time rendering.
Those software linkages mean that, ultimately, the immersive 3D environment can be used to virtually control the plant itself.
As with golf or flight simulators available today, operator training is the first and best use of the technology.

Instead of a control room like what

Instead of learning only in a flat

...photorealistic simulations and interactive computer accessories will allow operators to experience environmental factors such as these.

...operators may soon experience and train on something more of what

“The ability to simulate complex processes in connection with virtual actions allows the user to directly experience an environment that changes over time, making it more effective at transferring skills learned in training to the work environment,” said Maurizio Rovaglio, director, IPS global consulting.
“And because rarely performed volatile tasks such as plant shutdowns can be rehearsed in a stable, realistic environment, Rovaglio continues, "users and operator trainees have the opportunity to learn and make mistakes without putting themselves, the community or the environment at risk. In addition to that, using computer models of real equipment allows endless experimentation without ever taking the equipment off line, mitigating risk to production as well.”
The new , including process design, maintenance engineering and plant safety, but Scheele says test users are already discovering new benefits. "Immersive Virtual Reality Process is another example of IPS developing and delivering innovative solutions that help our clients solve their most critical business issues,” he said. “The solution continues to be tested in a variety of installations, and we are beginning to realize its full potential and value-add possibilities."

See a video : For more information and a video demonstration of Immersive Virtual Reality Process, visit .
For more information, visit:
Invensys Process Systems (IPS) .
Invensys .
Related reading:

State-of-the-art Control Rooms

Continued discussion using the TalkBack tool below: Would you like to train or operate or troubleshoot your plant by using this technology?.

– Reported by Renee Robbins and Mark T. Hoske
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