Product Exclusive: Panel wiring system saves time, space

Eaton transforms panel wiring, lowering total cost of ownership, improving system reliability for original equipment manufacturers. This is a March 2011 Control Engineering Product Exclusive.

03/21/2011


Diversified industrial manufacturer Eaton Corporation is introducing the Eaton SmartWire-DT panel wiring solution into the United States. SmartWire-DT is designed to reduce panel wiring complexity, improve system reliability, save installation time, and reduce panel space. It replaces the myriad of wires found in the control circuit with one cable, connecting motor control components to customers’ programmable logic controllers (PLCs). It changes the way original equipment manufacturers (OEMs) build control panels.

SmartWire-DT transforms standard motor control components into communication-enabled devices and connects them within the panel as well as in separate distribution panels, or in remote control stations. By connecting control devices using quick connectors, OEMs save time by having less fault prone point-to-point wiring.

Richard Chung, product manager, Eaton, said, “SmartWire-DT is engineered to reduce panel wiring complexity and assembly labor time, speed the startup commissioning processes, and provide extensive run-time diagnostics.” It eliminates the time needed to cut, strip, mark, bundle, and check numerous individual wires. Flat cable connections safeguard the control panel from unauthorized wiring changes, helping to protect the craftsmanship and integrity of the control panel. An eight-conductor, flat cable located in the control cabinet connects motor starters, pushbutton actuators, indicator lights, and other components. The SmartWire-DT gateway connects to standard programmable logic controller (PLC) fieldbuses, including Profibus-DP and CANopen.

Because the product integrates the input/output (I/O) level in the switching devices, no conventional PLC I/O modules are needed; communication-enabled modules attach to standard Eaton motor control components. The PLC in the control cabinet simply consists of a central processing unit (CPU).

Using the flat cable and special connectors reduces typical faults—like loose connections and mis-wired terminations. Each SmartWire-DT enabled device has individual status indicators to reduce commissioning time and troubleshooting in the field. Connected devices are automatically addressed with the push of a button on the gateway, assigning addresses in the order that the devices are connected. The system continuously monitors all networked devices and panel changes. The network functions up to 2,000 ft and can connect up to 99 devices per gateway.

www.eaton.com

Eaton

DID YOU APPLY FOR, TURN IN A CONTROL PANEL DESIGN TUTORIAL VIDEO? www.controleng.com/controlpanelcontest



No comments
The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
Each year, a panel of Control Engineering editors and industry expert judges select the System Integrator of the Year Award winners.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Learn how to create value with re-use; gain productivity with lean automation and connectivity, and optimize panel design and construction.
Go deep: Automation tackles offshore oil challenges; Ethernet advice; Wireless robotics; Product exclusives; Digital edition exclusives
Lost in the gray scale? How to get effective HMIs; Best practices: Integrate old and new wireless systems; Smart software, networks; Service provider certifications
Fixing PID: Part 2: Tweaking controller strategy; Machine safety networks; Salary survey and career advice; Smart I/O architecture; Product exclusives
The Ask Control Engineering blog covers all aspects of automation, including motors, drives, sensors, motion control, machine control, and embedded systems.
Look at the basics of industrial wireless technologies, wireless concepts, wireless standards, and wireless best practices with Daniel E. Capano of Diversified Technical Services Inc.
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
This is a blog from the trenches – written by engineers who are implementing and upgrading control systems every day across every industry.
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.

Find and connect with the most suitable service provider for your unique application. Start searching the Global System Integrator Database Now!

Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Control Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.