Specialty chemicals plant modernize with digital automation system

Using Emerson Process Management’s DeltaV system, AkzoNobel Functional Chemicals will utilize “built for purpose” functionality to improve process availability

06/27/2011


AkzoNobel Functional Chemicals is modernizing its production facility in Herkenbosch, the Netherlands, using Emerson Process Management’s DeltaV digital automation system version 11.

The entire scope of this project includes modernizing the process control of 7,000 I/O by replacing outdated PLCs. The first phase of the project includes 600 I/O for batch–related processes to ensure S88 compliance, along with 250 I/O devoted to Emerson's DeltaV SIS process safety system for plant-wide safety management.

The “built for purpose” functionality of the DeltaV system takes advantage of the open standards of commercially available products (such as switches) and then adds functionality that allows the components to function like other parts of the system with plug-and-play capability and full lifecycle support. The integrated batch functionality and safety system further improves the safety and reliability of the plant.

AkzoNobel worked jointly with Emerson Process Management to modernize the plant, which was built in the 1950s and currently runs on a PLC-based control system.

“The DeltaV system will help AkzoNobel in Herkenbosch to meet tomorrow's manufacturing needs today. This integrated control and safety system will run our plant with an improved reliability from a process automation perspective,” says Andreas Neumann, director of the Herkenbosch site.

Neumann adds, “The main driver for this investment is to replace the outdated PLC’s together with Emerson. Emerson is the strategic partner for process automation within AkzoNobel.”

www.emersonprocess.com

Emerson Process Management



No comments
The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
Each year, a panel of Control Engineering editors and industry expert judges select the System Integrator of the Year Award winners.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Learn how to create value with re-use; gain productivity with lean automation and connectivity, and optimize panel design and construction.
Go deep: Automation tackles offshore oil challenges; Ethernet advice; Wireless robotics; Product exclusives; Digital edition exclusives
Lost in the gray scale? How to get effective HMIs; Best practices: Integrate old and new wireless systems; Smart software, networks; Service provider certifications
Fixing PID: Part 2: Tweaking controller strategy; Machine safety networks; Salary survey and career advice; Smart I/O architecture; Product exclusives
The Ask Control Engineering blog covers all aspects of automation, including motors, drives, sensors, motion control, machine control, and embedded systems.
Look at the basics of industrial wireless technologies, wireless concepts, wireless standards, and wireless best practices with Daniel E. Capano of Diversified Technical Services Inc.
Join this ongoing discussion of machine guarding topics, including solutions assessments, regulatory compliance, gap analysis...
This is a blog from the trenches – written by engineers who are implementing and upgrading control systems every day across every industry.
IMS Research, recently acquired by IHS Inc., is a leading independent supplier of market research and consultancy to the global electronics industry.

Find and connect with the most suitable service provider for your unique application. Start searching the Global System Integrator Database Now!

Case Study Database

Case Study Database

Get more exposure for your case study by uploading it to the Control Engineering case study database, where end-users can identify relevant solutions and explore what the experts are doing to effectively implement a variety of technology and productivity related projects.

These case studies provide examples of how knowledgeable solution providers have used technology, processes and people to create effective and successful implementations in real-world situations. Case studies can be completed by filling out a simple online form where you can outline the project title, abstract, and full story in 1500 words or less; upload photos, videos and a logo.

Click here to visit the Case Study Database and upload your case study.