5G loss measurement for manufacturers

5G has many potential benefits for manufacturers, but there are technical limitations such as line of sight, orientation and path loss that need to be measured.

By Brian Lackey November 4, 2021
Image courtesy: Brett Sayles

5G allows for unparalleled cellular connectivity and speed. One reason is the use of higher frequencies, where there are larger chunks of contiguous spectrum available to provide wider bandwidth and greater throughput. 3GPP, the cellular standards organization, designates this high frequency range from 24 to 44 GHz as FR2, “Frequency Range 2.” As mmWave technology improves and the regulatory framework takes shape, more cellular original equipment manufacturers (OEMs) are providing FR2 capability. However, there are technical limitations that can limit a 5G device’s performance in the FR2 frequency range. These include line of sight, orientation and path loss.

With the proliferation of new 5G devices comes a wave of 5G-compatible accessories. Historically, accessories were deemed to have an insignificant effect on cellular performance. However, the movement into higher frequency ranges using mmWave technology has brought renewed interest from accessory manufacturers OEMs as to the impact of their products on 5G devices.

Material properties, construction, geometry and shorter wavelengths play a much bigger role in accessory performance at higher frequencies. Cellular signals are more easily attenuated, reflected, or scattered, which reduces cellular performance and negatively impacts the user’s experience. Every decibel of loss amounts to a 10% reduction in useable range. Existing solutions to assess accessories are complex, time-consuming, and costly.

For example, an existing solution for cell phone case manufacturers is to compare the over-the-air radiated power from a compatible cell phone with the case on versus with the case off. At mmWave frequencies, however, the radiated emissions are highly directional, with many peaks and nulls in the radiation pattern. These measurements have to be performed in specially constructed chambers, and use complicated base station simulators and antenna setups. This leads to increased time, cost, and complexity in performing the measurements. There is a high barrier of entry for accessory OEMs who do not have access to facilities or equipment to perform these measurements.

Another traditional method for assessing accessories is simulation. A model of the accessory is created in computer-aided design (CAD) software and electromagnetic simulations performed. This requires expensive software licenses, CAD and simulation knowledge, and correlation to actual measurements, which is often difficult and prone to errors. Simulations require accurate knowledge of the material properties in the frequency range of interest, and complex geometries lead to increased computation time. Manufacturing variations can lead to differences in actual measurements, limiting the usefulness of simulation-only solutions.

One final method to assess material performance is to place a precisely constructed sample in a waveguide or resonant cavity and perform measurements of its dielectric properties. manufacturers can then calculate the expected performance of the accessory when formed to its final shape. This procedure is only applicable to materials that can be cast or milled to the appropriate size and geometry, excluding softline materials entirely. Things like surface patterns or mixed material construction are not addressed by this method, limiting its usefulness.

Intertek has developed a patent-pending measurement solution using collinear spot-focusing horn antennas to measure the performance of 5G accessories in free space. At the Wireless Center of Excellence in Lexington, Kentucky, engineers measure the loss, reflection, scattering, and dielectric properties of accessories in 5G FR2 frequency bands from 24 to 40 GHz. The unique Eravant spot-focusing horn antennas eliminate the need for specialized measurement chambers. The test signal can be precisely placed on the accessory to achieve unparalleled measurement accuracy. A signal generator paired with a spectrum analyzer, scalar network analyzer, or vector network analyzer is used to provide varying levels of performance data. Accessory manufacturers now have the flexibility to provide the most relevant data, at a fraction of the time and cost of traditional methods.

This performance data and reports create a unique and compelling user experience story which help accessory manufacturers stand out in a crowded field. A case that shows minimal impact to 5G signals has a distinct selling point, and an advantage over other manufacturers. Users can choose exactly which measurements to perform, lowering the barrier of entry for smaller manufacturers. The marketing value of performance data is reflected through increased sales, brand recognition, and overall customer satisfaction.

– This originally appeared on Intertek’s website. Intertek is a CFE Media content partner.

Brian Lackey
Author Bio: Brian Lackey is an EMC engineer and member of technical staff at Intertek.