Control valve characteristic guidelines

By Dave Harrold, CONTROL ENGINEERING September 1, 1999
Liquid Level Control System
Control valve pressure drop Best inherent characteristic
Constant delta pressure Linear
Decreasing delta pressure with increasing load, delta pressure at maximum load > 20% of minimum load delta pressure. Linear
Decreasing delta pressure with increasing load, delta pressure at maximum load & 20% of minimum load delta pressure. Equal percentage
Increasing delta pressure with increasing load, delta pressure at maximum load & 200% of minimum load delta pressure. Linear
Increasing delta pressure with increasing load, delta pressure at maximum load > 200% of minimum load delta pressure. Quick opening
Source: Control Engineering with data from Fisher Controls

Flow Control Processes
Best inherent characteristic
Flow measurement signal to controller is: Location of control valve in relation to measuring element is: Wide range of flow setpoint Small range of flow but large delta pressure change at valve with increasing load
Proportional to flow In series Linear Equal percentage
In bypass * Linear Equal percentage
Proportional to flow squared In series Linear Equal percentage
In bypass * Equal percentage Equal percentage
* When control valve closes, flow rate increases in measuring element.
Source: Control Engineering with data from Fisher Controls

Pressure Control System
Application Best inherent characteristic
Liquid process Equal percentage
Gas process, small volume, less than 10 ft (3 m) of pipe between control valve and load. Equal percentage
Gas process, large volume [process has a receiver, distribution system, or transmission line exceeding 100 ft (30.5 m) of nominal pipe volume], decreasing delta pressure with increasing load, delta pressure at maximum load >20% of minimum load delta pressure. Linear
Gas process, large volume, decreasing delta pressure with increasing load, delta pressure at maximum load &20% of minimum load delta pressure. Equal percentage
Source: Control Engineering with data from Fisher Controls

Comments?
E-mail dharrold@cahners.com