Processes with large deadtimes present a special challenge for a controller—any controller. The controller must wait until the deadtime has passed before it gets any feedback from the process.The best thing to do for controlling this type of process is to try to reduce the dead time. Simply moving a probe closer to the valve may do it.
PID loops control a majority of the automated processes in industrial facilities. The proportional-integral-derivative (PID) algorithm is both simple and reliable, and has been applied to hundreds of thousands of control loops over the last 50 years.However, not all industrial processes can be controlled with PID loops.