Sensors and data monitoring help predict the future in oil rigs

Think Again automation application example: predictive maintenance avoids unplanned downtime and improves service offerings, among other benefits, for an oil rig equipment provider.


Keith Holliday, president and CEO of Global Drilling Support, said remote monitoring has helped the manufacturer of top drives, the large electric-motor that powers oil rig drill bits. Holliday spoke at the ARC Group Industry Forum, in Orlando, Fla. CourtSmart applications of automation technologies decrease downtime, increase smarter service opportunities, and improve equipment designs. These were among benefits shared by an oil industry equipment builder in a presentation at the ARC Group Industry Forum, in February in Orlando, Fla. 

Predictive maintenance

Keith Holliday is president and CEO of Global Drilling Support, a manufacturer of top drives, the large electric-motor that powers oil rig drill bits. The company also repairs and recertifies competitors' drives, so Holliday understands the high cost of unplanned downtime for the 200 hp to 1,500 hp units.

Equipment typically is taken apart after 5 years, but rebuilding sooner or later, based on actual wear rather than an average, saves considerable resources. Embedded sensors help ensure warranty claims are fair, letting the manufacturer know if a rig has been dropped. The new system uses a field agent, subscription service, cloud-based server with analytical software (GE equipment Insight Solution, powered by Predix, taking information from a Siemens PLC).

Choosing the right data set was important. "We didn't want to boil the ocean and look at too much." A maintenance algorithm looked at key performance indicators (KPIs) for vibration, load on bit, shaft revolutions per minute (RPM), torque, temperature, pressure, and flow. 

A top drive is an electric motor, 200 hp to 1,500 hp, which drives an oil drilling rig, as explained by Global Drilling Support, at the ARC Group Industry Forum, in Orlando, Fla. Large motor data can provide information for predictive maintenance. Courtes

"Customers now want data, but don't know what to do with it." The smart application of automation technologies opens more opportunities for service contracts and better future designs based on analysis, Holliday said.

Global Drilling Support uses remote monitoring to provide predictive maintenance services, as explained at the ARC Group Industry Forum, in Orlando, Fla. Courtesy: Mark T. Hoske, Control Engineering, CFE MediaMark T. Hoske is content manager, Control Engineering, CFE Media,

Consider this

What automation projects could improve your metrics? Have you quantified those benefits in your proposals?

ONLINE extra

This online article about GDS provides additional information than what appeared in print. Link below to other automation applications providing benefits.

No comments
The Engineers' Choice Awards highlight some of the best new control, instrumentation and automation products as chosen by...
The System Integrator Giants program lists the top 100 system integrators among companies listed in CFE Media's Global System Integrator Database.
The Engineering Leaders Under 40 program identifies and gives recognition to young engineers who...
This eGuide illustrates solutions, applications and benefits of machine vision systems.
Learn how to increase device reliability in harsh environments and decrease unplanned system downtime.
This eGuide contains a series of articles and videos that considers theoretical and practical; immediate needs and a look into the future.
Robot advances in connectivity, collaboration, and programming; Advanced process control; Industrial wireless developments; Multiplatform system integration
Sensor-to-cloud interoperability; PID and digital control efficiency; Alarm management system design; Automotive industry advances
Make Big Data and Industrial Internet of Things work for you, 2017 Engineers' Choice Finalists, Avoid control design pitfalls, Managing IIoT processes
This article collection contains several articles on the Industrial Internet of Things (IIoT) and how it is transforming manufacturing.

Find and connect with the most suitable service provider for your unique application. Start searching the Global System Integrator Database Now!

Big Data and bigger solutions; Tablet technologies; SCADA developments
SCADA at the junction, Managing risk through maintenance, Moving at the speed of data
Flexible offshore fire protection; Big Data's impact on operations; Bridging the skills gap; Identifying security risks
click me