Business of Engineering

Manufacturers need to rethink global supply chain, production

A study from the University of Birmingham says manufacturers need to redesign and reform their supply chains or global production networks (GPN) if they want to prosper in the wake of the COVID-19 pandemic.

By Control Engineering Europe June 26, 2020
Courtesy: CFE Media and Technology

The impact of the virus demonstrates that global manufacturing concerns must switch from large production sites in a single location, such as China, to numerous smaller facilities around the world to reduce business risk.

Stability, reliability, resilience and predictability are critical in the design of global production networks that balance risk versus reward and harmonize economic value with values related to reliability, resilience and location.

Professor John Bryson, from the University of Birmingham, said, “There is a real tension between optimization of GPN and risks which ripple out across the globe. Covid-19 is the first time that these ripples have impacted on every country and the majority of people living on this planet. It is unfortunate that companies, governments and geographers did not consider the outbreak of SARS in late 2002 as a testbed to develop new approaches to the management of risk. GPNs and offshoring, come with many risks that have been ignored.

“There is a critical social science debate within geography that must move from celebrating the dominance of GPNs as an organizational form to an on-going critical reframing that accepts that a fundamental rethink is required by global manufacturing concerns.”

Researchers used a database of 91 American companies to show that current dominant account of globalization cannot explain the international strategies of 25% of these firms.

However, they found coronavirus highlights that the most effective GPNs balance cost control against risk – balancing production facilities in core markets against over-reliance on facilities located in lower-cost locations.

The rapid speed and economic impacts of COVID-19 have shifted the balance between state, citizens and businesses within national economies. During the pandemic, the state has engaged in a process of nationalization with its exceptional degree of support for businesses and employees – becoming a key consumer and surrogate employer.

Researchers highlight that the most common operational response amongst American firms to the China-US trade war involved relocating suppliers from China to another low-cost country.

However, the impact of COVID-19, has seen firms beginning to develop strategies dealing with supply chain disruptions – with larger firms building regional supply chains, leaning more on technology for smaller firms, and focusing on efficiency and resilience.

This article originally appeared on Control Engineering Europe’s website. Edited by Chris Vavra, associate editor, Control Engineering, CFE Media and Technology, cvavra@cfemedia.com.


Control Engineering Europe