Remote management and monitoring applications help keep operations up and running. External remote management and monitoring teams provide specialized operational knowledge to help with automation and control system issues.
A system integrator deployed a Profinet industrial Ethernet network and programmable logic controllers (PLCs) for a food supplier looking to expand its facility. The integrator used the Ethernet network to improve communications and optimize operational efficiency for $125,000 in annual energy savings.
An industrial utility service company in Kentucky needed to upgrade and migrate its distributed control system (DCS), which came with a few challenges.
Inside Machines: An electronics manufacturer with double-digit product rejection rates used a collaborative robot that was controlled and monitored in a cloud-connected system to handle soldering, drilling, silicone dispensing, and light assembly. This helped rejects fall to near zero and increased production efficiency almost fivefold.
A steel manufacturer that needed two impellers repaired found a solution through reverse engineering that was faster and more cost-effective.
Think Again about digital networks: A redesigned automated industrial process with the goal of improving safety and efficiency saved $106,654 in hardware, design, and installation costs by using an industrial Ethernet protocol instead of hard wiring, not counting a two-thirds reduction in potential errors or other project benefits.
Inside Machines: Industrial matrix drives were used for a transporter system retrofit to reduce energy consumption and costs by creating a more maintenance-free mechanically integral distribution system. New system regeneration capabilities for two motors saves an estimated $1,500 per year.
Inside Machines, hydraulic control: Verifying load parameters when testing mobile cranes is important to verify quality, which matters for functionality and safety. New testing systems included installing new proportional servo valves and high-performance, electro-hydraulic motion controllers.
Cover Story: System integrator upgrades a cherry packaging operation at Prima Frutta, for a 50% production increase, using Ethernet, wireless, and mobility technologies, along with extensive planning and simulation.
Project and product details follow in a major Industrial Automation Group (IAG) and Prima Frutta upgrade to Prima Frutta’s Linden cherry packing facility. Questions and answers cover controllers, sensors, actuators, Ethernet, wireless, timeline, and advice.