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The time is now for system integrators, manufacturers
CFE Media and Technology’s 2024 Global System Integrator Report will highlight the range of solutions and services available to manufacturers, goods producers.
2023 Engineering Leader Under 40: Matthew Bailey, 38
Matthew Bailey, 38, Controls Engineer, Hargrove Controls & Automation, Mobile, Alabama
2023 Engineering Leader Under 40: Chase Beard, 30
Chase Beard, 30, Controls & Automation Engineer, Hargrove Controls & Automation, Johns Creek, Georgia
2023 Engineering Leader Under 40: Iain Brearton, 30
Iain Brearton, 30, Senior Controls Engineer, Concept Systems Inc., Kent, Washington
2023 Engineering Leader Under 40: Andrew Edmondson, 38
Andrew Edmondson, Project Engineer, Applied Control Engineering Inc., Newark, Delaware
2023 Engineering leaders under 40: Kristen Kosatka, 32
Kristen Kosatka, 32, Product Manager, Rockwell Automation, Mayfield Heights, Ohio
2023 Engineering Leader Under 40: Chad McDowell, 34
Chad McDowell, 34, Technical Resource Director, Concept Systems Inc., Albany, Oregon
Researchers put a new twist on graphite
A University of Washington team discovered that, by stacking a sheet of graphene onto bulk graphite, they can make one another stronger.
Electronic system design industry reports strong Q1 2023 growth
SEMI reported the electronic system design industry revenue increased 12% from 2022 with consistent growth across regions and subsectors.
Collaborate, improve resilience in an industrial automation supply chain
Integrated digital tools improve supply chain productivity by minimizing time wasted in manual information exchange, more easily creating consistency across supply chain processes. Automated steps add consistency and decreases chances for human errors.
System integration group names board of directors
The Control System Integrators Association (CSIA) installed a board of directors at CSIA’s Executive Conference in New Orleans.
Four things to look for in a robotic integration partner
Partnering with an experienced robotic integrator that utilizes high-performance robots and leading-edge peripherals enables manufacturers to navigate the robotic automation journey.
Six ways system integration unifies and optimizes automation projects
Appropriate system integration adds value to automation, controls and instrumentation projects by increasing efficiency, productivity, quality and lowering costs, said ChatGPT.
Automation mergers, acquisitions, capital markets analysis: March 2023
The Bundy Group reported 15 automation transactions in the month of March. Analysis on the acquisitions and reports are highlighted below.
Best practices for effective automation applications, Part 3: Automation Q&A session
Two system integration thought leaders offer advice on effective automation communication. Part 3 focuses on the live question-and-answer session of the webcast. Link to other parts.
Best practices for effective automation applications, Part 2: Automation case study
Two system integration thought leaders offer advice on effective automation communication. Part 2 details effective automation through a case study example involving a control system modification. Link to other parts.
Best practices for effective automation applications, Part 1: Automation effectiveness through data collection
Two system integration thought leaders offer advice on effective automation communication. Part 1 details effective automation through data collection. Link to other parts.
When dealing with obsolescence becomes a challenge
A system integrator upgraded a decades-old obsolete system to a current high-speed system over a weekend.
How control-system integration advances competitiveness
As part of the 2023 “How to automate series” of webcasts, two system integrators highlighted in the Global System Integrator Report explain how integrating automation and controls can advance competitiveness. The March 8 webcast is archived for 1 year; summary advice follows.
Automation mergers, acquisitions, capital markets analysis: February 2023
The Bundy Group reported six automation transactions in the month of February. Analysis on the acquisitions and reports are highlighted below.
Improving asset, materials management with ERP system
A materials science company contracted a system integrator to help them develop and implement enterprise resource planning (ERP) system as well as a manufacturing execution system (MES) that could work together and improve operations.
2023: The year ahead for automation market M&A, capital markets
The automation industry remains strong and robust, but there are questions ahead as a possible economic recession looms. Seven insights on the coming year for the M&A and capital placement markets related to automation are highlighted.
More answers about how next-generation automation will help in 2023
Experts provide more answers about how next generation automation will help in 2023. As part of the 2023 “How to automate series” of webcasts, three firms selected as 2023 System Integrator of the Year explain how and what next-generation automation including artificial intelligence, integrating new technologies and cybersecurity. Presenters provide answers to audience questions not answered during the Jan. 18 webcast, archived for 1 year.
Leading edge machine safety controls solutions
Modern machine safety controls solutions are critical for industrial manufacturing companies to maximize production capability while making equipment safe for workers to operate and improving employee morale.
Automation mergers, acquisitions, capital markets analysis: January 2023
The Bundy Group reported 10 automation transactions in the month of January. Analysis on the acquisitions and reports are highlighted below.
System integrator advised in sale to energy company
VINCI Energies acquired industrial automation system integration firm Avanceon in a sale advised by Bundy Group, an investment bank.
Layered material controls its own conductivity
Researchers have discovered a bilayer 2D crystalline material that is superconducting and ferroelectric, which could have a major impact on next-generation electronics and its capabilities.
How next-generation automation will help in 2023
As part of the 2023 “How to automate series” of webcasts, three firms selected as 2023 System Integrator of the Year explain how and what next-generation automation they expect will help their clients in the coming year. A preview of the Jan. 18 webcast, archived for 1 year, follows.
Automation mergers, acquisitions, capital markets analysis: December 2022
The Bundy Group reported 13 automation transactions in the month of December. Analysis on the acquisitions and reports are highlighted below.
Crafting a multi-faceted system integration strategy
A new manufacturing facility required developing and delivering a solution that emphasized enhanced process control, information access and building control.
System integrators: Automation glue
Control system integrators serve as the hardware, software and networking glue to help plan, design and integrate automation and controls projects.
Top 5 Control Engineering content: November 28 to December 4, 2022
The most-viewed content from the past week covered November hot topics, System Integrator of the Year winners, sustainable SCADA solutions and SI Giants.
Increasing production with less capital
With operation performance unknown, forecasting the ability to meet increased market demand was ineffective. Building another plant seemed unavoidable, but the task would be time-consuming and expensive.
How data is making a flour mill run smarter and leaner
Using analytics, data integration and advanced hardware helped a flour mill run smarter and leaner.
Top 5 Control Engineering content: November 21-27, 2022
The most-viewed content from the past week covered System Integrator of the Year winners, sustainable 5G and PLC programming.
Retrofit project for biodegradable plastics facility
A bioplastics company contracted a system integrator to retrofit a brownfield plant to make Nodax polyhydroxyalkanoate (PHA)-based resins, adapting existing on-site batch controls.
SIs to increase US manufacturing competitiveness
Manufacturing has changed due to recent global events with an emphasis on being smarter and leveraging all around us. System integrators (SIs) can help manufacturers with digital transformation, smart manufacturing efforts.
SI Giants 2023 average system integration revenue increases
Supply chain, staffing and COVID-19 are main concerns among SI Giant system integrators.
Automation mergers, acquisitions, capital markets analysis: November 2022
The Bundy Group reported seven automation transactions in the month of November. Analysis on the acquisitions and reports are highlighted below.
Systems integrators support end user self-service
Farm, power plant and factory control systems have operated in the same way for decades, following static hard-coded automation logic. This automation logic is typically developed during an initial project development phase and is implemented by automation engineers, as it requires a highly technical skillset.
The process functional ecosystem
A process functional ecosystem employs a multi-step, multi-ingredient batch that uses a combination of complex procedures, business and operational systems and communications.
Automation mergers, acquisitions, capital markets analysis: October 2022
The Bundy Group reported eight automation transactions in the month of October. Analysis on the acquisitions and reports are highlighted below.
Six strategic steps to make systems integration seamless
Systems integration is a complex process that requires time, dedication, and the ability to take an objective look at the bigger picture.
Automation mergers, acquisitions, capital markets analysis: September 2022
The Bundy Group reported 11 automation transactions in the month of September. Analysis on the acquisitions and reports are highlighted below.
Automation mergers, acquisitions, capital markets analysis: August 2022
The Bundy Group reported nine automation transactions in the month of August. Analysis on the acquisitions and reports are highlighted below.
Three ways to shut down loads with thermal switches
Thermal switches can help mitigate damage in electronic products and keep a situation from getting worse. Three approaches to controlling heat buildup with thermal switches are highlighted.
How to create best practices for effective automation applications
System integrators who apply automation and controls know what to consider prior to implementation. Get advice below, from the webcast, archived for a year after Aug. 16, and from related articles.
Benefits of modular enclosures in manufacturing applications
Modular enclosures can help manufacturers maximize the space they have and give them added flexibility in many different applications.
Tool advances gallium-oxide semiconductor research
Cornell researchers have added a tool to their suite of laboratory equipment to help in the study of gallium oxide, which could be used as a major component for semiconductors in the future.
Respond to growing OT vulnerabilities with endpoint systems management
A recent cybersecurity advisory alert details the Top 15 Common OT Vulnerabilities and Exposures (CVEs) routinely exploited by malicious cyber actors in 2021, as well as other CVEs frequently exploited.
Silk developed as alternative to some microplastics
Researchers have developed a system based on silk that could provide an inexpensive and easily manufactured substitute, which could improve quality for manufactured goods and processes.
Case study: Redesign the process, then the control system
Pharmaceutical control system integration: Fixing a blind spot in the process design helped user requirements for a heat exchanger control system. A control system may not be able to fix a faulty process.
Automation mergers, acquisitions, capital markets analysis: July 2022
The Bundy Group reported 15 automation transactions in the month of July. Analysis on the acquisitions and reports are highlighted below.
Superconducting graphene structures discovered
MIT physicists have established twisted graphene as a new “family” of robust superconductors stacked at precise angles.
Automation mergers, acquisitions, capital markets analysis: Q4 2021
The second half of 2021 had many mergers and acquisition and capital raise activity in the automation sector. Nineteen automation transactions were made in the fourth quarter of 2021 and are highlighted.
Solving the puzzle of 2D materials disorder
An interdisciplinary team developed a new method to characterize disorder in 2D materials that could possibly replace silicon in transistors and sensors.
Case study: How to design controls for resiliency
Upgrades to a cogeneration plant include resiliency for three critical systems, according to the system integrator involved.
Accurate measurements by calibrating for efficiency
Accurate measurements and consistency in production that means users will want to regularly calibrate sensors and ensure they work properly.
Groups receive funding to produce heterogeneous integration roadmap
SEMI and UCLA have received a grant to produce a roadmap for advancing integration and packaging technologies in the United States.
Automating manual processes
Streamlining the most basic of operations on the factory floor is often overlooked, but it can have very positive impacts for operations and the workforce.
Construction on automation and robotics facility completed
JMP Solutions has completed construction on its new automation & robotics facility in Northwest Arkansas.
Top 5 Control Engineering articles March 28 to April 3, 2022
Articles about electron correlations in graphene, Engineers' Choice winners, information control, edge technologies and advanced process controls were Control Engineering’s five most-viewed articles from March 28 to April 3, 2022. Miss something? You can catch up here.
Benefits of agile documentation for projects
Agile software development brings an opportunity to create, leverage and improve documentation in ways that bring new value to projects and stakeholders.
Ten considerations for developing an optimal palletizing solution
Automating palletizing and depalletizing is far from one-size-fits-all. Consider these tips for developing an optimal solution.
Control Engineering hot topics, December 2021
Control Engineering's most clicked articles in December 2021 included stories on the System Integrator of the Year winners, manufacturing and 5G, vibration analysis, sustainable automation development and more. Miss something? You can catch up here.
How SIs can help manufacturers beat inflation in 2022
System integrators lead the charge to productivity and return on investment in the future.
Top 5 Control Engineering articles December 6-12, 2021
Articles about the SI Giants, System Integrators of the Year, sustainability, APC limits and targets and more were Control Engineering’s five most clicked articles from December 6-12, 2021. Miss something? You can catch up here.
2022 System Integrator of the Year winners
Integrator companies Revere Control Systems, Hargrove Controls + Automation and Huffman Engineering are recognized for their outstanding achievements.
Revere Control Systems is System Integrator of the Year, 2022
Revere Control Systems is the 2022 System Integrator of the Year for the Large System Integrator Category. Bob Adams, president and founder of Revere Control Systems, discussed his company’s approach in an interview with CFE Media.
Five OT vision planning steps
The operational technology (OT) world is moving fast and manufacturers and system integrators need to keep up. A vision plan can help provide guidance for the future.
How to find the ROI in smart manufacturing
Smart manufacturing can offer manufacturers a great return on investment (ROI), but that can only happen if they focus on the business benefits.
Advice: Exploring best practices for industrial wireless
Reasons for updating and expanding industrial wireless use are increasing. Understand how use cases can inform a corporate industrial wireless strategy.
Turning “magic” material into versatile electronic devices
Work on three graphene-based devices may yield new insights into superconductivity and usher in a new generation of quantum electronic devices.
System integration award winners announced
The Control System Integrators Association (CSIA) named winners for leadership, integrator member, partner member and more in their 2021 ceremony.
The value in turnkey manufacturing
While more expensive initially, turnkey manufacturing offers more long-term advantages over using independent contractors. System integrators can help.
Modernize legacy distributed control systems for a competitive edge
Expiration dates on legacy distributed control systems (DCSs) lead to component failure, high replacement costs and downtime. New process control system infrastructure brings open communications, easier integration, faster responses, analytics, advanced controls, virtualization and simulation for next-generation engineers.
Grant awarded to investigate acoustic graphene properties
Penn State researchers received a National Science Foundation (NSF) grant to further explore the characteristics of an acoustic technology inspired by nanoscale electronics, which could improve electric conductivity.
Integrators improve service value by moving providing an XaaS model
Integrators improve their value to manufacturers by adapting to a delivery system inspired by a software-as-a-service (SaaS) model, which takes on many forms
Top 5 Control Engineering Articles Dec. 7-14, 2020
Articles about the 20201 System Integrator of the Year award winners, robotic offline programming in a COVID-19 world, cybersecurity and the rise of IT-enabled OT systems, and more were Control Engineering’s five most clicked articles from Dec. 7-14 2020. Miss something? You can catch up here.
Advice for a manufacturing pandemic response plan
Now that we are several months into the COVID-19 pandemic, it may be a good time to codify some of what has been learned into a new pandemic response plan
Tea time at AriZona Beverage Co.
System integrator, Vertech, provided automation for AriZona Beverage Co.’s new greenfield facility
Pandemic transforms the system integration industry
We are determined to use forethought, creativity and resilience to help the association and its members meet this challenge and not only survive the transition but thrive
Applied Control Engineering Inc., is System Integrator of the Year, 2021
Applied Control Engineering Inc., is the 2021 System Integrator of the Year for the Mid-Sized System Integrator Category. Ian Burns, PE, president of ACE, discussed how the company is finding new ways to work with companies during the COVID-19 pandemic.
The JDI Group Inc., is System Integrator of the Year, 2021
The JDI Group Inc., is the 2021 System Integrator of the Year for the Small System Integrator Category. Mike King, principal and director of operations at The JDI Group Inc. spoke with CFE Media about its success and managing projects during the COVID-19 pandemic.
How to build a system integration business case for automation, controls
When starting any system integration project, consider four fundamental components to business case development: business needs, situational analysis, recommendation and evaluation to create due diligence for project management.
Five tips for effectively drawing electrical schematics
Industrial automation schematics drawings communicate design intent from the engineer to the assembler, troubleshooter and maintainer. See five tips on making electrical schematic drawings better.
System integration project management, trust, pitfalls
Project management for system integration projects may need to overcome frustration, anxiety and resentment to build trust. Project documentation, project communications, and project planning help with system integration project management.
Breathable electronics could lead to functional long-term wearable technology
North Carolina State University engineering researchers have created ultrathin, stretchable electronic material that is gas permeable and is designed specifically for use in biomedical or long-term wearable technologies. See video.
10 ways manufacturers can add COVID-19 support preparedness
Ask these 10 questions to improve support preparedness for manufacturers during the COVID-19 pandemic.
Premier System Integrators purchases FeedForward, Inc.
Premier System Integrators has acquired FeedForward, Inc. and will be combining their efforts in multiple projects throughout the United States.
Digital transformation: time for industry to kick into high gear
Digital transformation is about transforming and changing the business for the future and creating new and better ways of doing business.
Edge computing offers 4-step pathway to digital transformation
Special Report: Living on the edge: Putting computing power close to the process reduces control system latency, creates a distributed architecture, and can integrate machine learning (ML) and artificial intelligence (AI) capabilities for faster, more flexible optimization and expand and improve use of cloud services. See four steps toward edge computing.
Standards capture stranded data, help with device design, data integration
Standards update: Integrated systems and standards help support advanced information technology (IT) and operations technology (OT) collaboration and optimization in three key ways. Also see four advantages of future process automation facilities.
Breadboards integrated onto physical products
MIT researchers have invented a way to integrate “breadboards” — flat platforms used for electronics prototyping to quickly test circuit functions and user interactions with products such as smart devices and flexible electronics.
Laser-induced graphene for flexible electronics
Scientists are using a very small visible beam to burn the foamy form of carbon into microscopic patterns, which could lead to wider commercial production of flexible electronics and sensors.
Building the perfect user interface
Automation design: Understand the user to create a useful, effective user interface.
Five automation design tips for the future
Automation design and system integration: When designing automation for the future, consider open source, capital costs, evolution, multi-vendor capability and cybersecurity.
System integration in the digital age: Why you need it and how to get the best
System integration has been going on for decades, and it is likely to continue; companies and integrators need to adapt as end users turn to their internal engineering departments.
System integrators claim their role in the digital transformation
System integrators are taking on digital transformation as it becomes more realistic and attainable.
Top 5 Control Engineering articles December 9-15
Articles about the System Integrator Giants, SIY winners, collaborative robot use cases, digital twins, and industrial virtualization were Control Engineering’s five most clicked articles from December 9-15. Miss something? You can catch up here.
Certified for success: Building a better system integration business
Jose Rivera, CEO of CSIA, interviewed Dave Patterson, CEO of Grantek, a certified SI member of CSIA, about the company's challenges and successes as an integrator and how they've become a better business.
Matrix Technologies, Maumee, Ohio, is System Integrator of the Year, 2020
Matrix Technologies is the 2020 System Integrator of the Year for the Large System Integrator Category. Dave Blaida, president and CEO of Matrix Technologies Inc., discussed his company’s approach in an interview with CFE Media. See video.
Malisko Engineering Inc., St. Louis, is System Integrator of the Year, 2020
Malisko Engineering is the 2020 System Integrator of the Year for the Mid-Sized System Integrator Category. Executives from the company share some of the company's success stories and advice. See video.
AutomationNTH, Lavergne, Tenn., is System Integrator of the Year, 2020
AutomationNTH is the 2020 System Integrator of the Year for the Small System Integrator Category. Jeff Buck, vice president of engineering at Automationnth, shares some of the company's success stories and advice. See video.
2020 System Integrator of the Year award winners announced
Integrator companies Matrix Technologies, Malisko Engineering, and AutomationNTH are recognized for their outstanding achievements. See video of a roundtable discussion with the winners.
Five control panel building tips
Software, data management, and decreased wiring are among control panel design benefits, when digitalization is integrated in design.
Top 5 Control Engineering articles October 28 to November 3
Articles about the Engineers' Choice finalists, system integration advice, the Goldilocks Zone in automation, energy management and manufacturing, and PLC tag and address naming conventions were Control Engineering’s five most clicked articles from October 28 to November 3. Miss something? You can catch up here.
Researchers use polymer to strengthen graphene oxide sheets
Northwestern Engineering professors have developed a way to toughen up graphene oxide by layering it with polyvinyl alcohol, which can reduce failures due to cracks and piercings. This research could help with next-generation sensors and wearable electronics.
Top 5 Control Engineering articles July 8-14
Articles about selecting an enclosure, using context with the IIoT, cybersecurity best practices, digitalization advantages, and connecting a PLC were Control Engineering’s five most clicked articles from July 8-14. Miss something? You can catch up here.
Tips for computer integration on the manufacturing floor
Installing computer systems can be an arduous process for new and existing manufacturing plants; basic best practices for enclosures can help companies avoid costly pitfalls and long-term challenges. See five tips for using computers on the plant floor.
Control system integration projects: Petrochemical
See five lessons learned for a boiler control system upgrades, based on a system integrator’s experiences in the petrochemical industry.
Top 5 Control Engineering articles April 8-14
Articles about evaluating a system integrator, the Engineers' Choice Awards, IIoT and machine control, questions to ask an SI, and rate-predictive control were Control Engineering’s five most clicked articles from April 8-14. Miss something? You can catch up here.
Top 5 Control Engineering articles March 11-17
Articles about the R&D tax credit, easy automation, IIoT software in manufacturing, IEEE 1584-2018, and the Engineers' Choice Awards were Control Engineering’s five most clicked articles from March 11-17. Miss something? You can catch up here.
Does your control system have style?
Defining system language, look as important as operating parameters.
Reduce risk of non-payment from new automation customers
Legalities: A letter of credit can help guarantee payment or performance by a customer or integrator that has not yet established a credit history with the other party to the arrangement—especially if offices of the two parties are far apart.
System integration in the automotive industries
Automotive industries are addressing competitive challenges with automation-related upgrades. A review of some technologies being integrated and why follow.
Negotiate better payment terms for automation, integration contracts
Legalities: Payment cycle provisions are common in automation and integration contracts. Four strategies can help your company’s cash flow.
Marshal your virtual resources
In a tight job market, finding outside partners is a global process
A method to avoid the madness: Automation experts add productivity
A sound process and a main automation contractor can relieve stress for an integrator. Reduce risk and maximize plant productivity of large system integration projects in three ways.
Clean water more than a pipe dream
California SI project delivers an efficient control system to provide clean and safe water for its customers.
Top 5 Control Engineering articles December 10-16
Articles about the 2019 System Integrator Giants, the System Integrator winners, AR and VR, and bringing IIoT to process plants were Control Engineering’s five most clicked articles from December 10-16, 2018. Miss something? You can catch up here.
CSIA Best Practices provide business value
Best practices for integrators can create a great deal of improvement for a company's business performance and their clients' satisfaction.
It’s busy today, but don’t lose sight of tomorrow
While the economy for system integrators is good, the future remains unclear as companies struggle to hire and retain young talent.
Yogurt plant improves active culture, technology
System integrator helps Chobani streamline operations to provide more flexibility and efficiency.
Raise a glass to integration!
Colorado State University's CSU) on-campus brewery is an automation leader with its Fermentation Science and Technology (FST) program.
Whisky distilling by design to enhance control system integration
Modern control system preserves The Macallan’s singular tradition.
System Integrator of the Year award winners announced
Integrator companies E-Technologies Group, Polytron, and Northwind Technical Services are recognized for their outstanding achievements. See video of a roundtable discussion with the winners.
E-Technologies Group, West Chester, Ohio, is System Integrator of the Year, 2019
E-Technologies Group is the 2019 System Integrator of the Year for the Large System Integrator Category. Co-founders Steve Veldhuis and Doug Fagaly shares some of the company's success stories and advice. See video.
Polytron Inc., Duluth, Ga., is System Integrator of the Year, 2019
Polytron Inc. is the 2019 System Integrator of the Year for the Mid-Sized System Integrator Category. CEO Ron Rich shares some of the company's success stories and advice. See video.
NorthWind Technical Services, Sabetha, Kansas, is System Integrator of the Year, 2019
NorthWind Technical Services is the 2019 System Integrator of the Year for the Large System Integrator Category. President Mike Bosworth shares some of the company's success stories and advice. See video.
The SI as your partner
Developing a long-term relationship delivers better solutions across multiple projects. Six critical criteria are highlighted.
How does the ‘Industrial Exemption’ impact automation businesses?
Legalities: For many automation companies, complying with the requirements for the professional licensing of engineers is not required for work in a factory thanks to the “industrial exemption.” State engineering licensing laws vary by state and can change; it is important to evaluate compliance annually.
Top 5 Control Engineering articles October 8-14
Articles about Engineers' Choice finalists, insulated switchgear, digital design advantages, multi-touch HMI hardware, and matrix drives were Control Engineering’s five most clicked articles from October 8-14, 2018. Miss something? You can catch up here.
Interfacing with databases key to machine HMI upgrade
A company with test machines built in the 1990s needed an upgrade its structured query language (SQL) program to allow them to better operate their machines for better accuracy and operation.
Benefits of using master services agreements for engineering projects
Legalities: Including several small system integration projects or control system deliverables under MSAs can help the system integrator and clients.
Control Engineering hot topics, September 2018
Control Engineering's most clicked articles in September 2018 included stories about autotuning control, cybersecurity strategies, ladder logic, network security, and designing a wireless IIoT gateway. Miss something? You can catch up here.
Machine vision challenges for system integrators
Vision system integrators are looking to stay a step ahead of emerging technologies such as deep learning and other smart technologies.
Top 5 Control Engineering articles September 10-16
Articles about cybersecurity, networking security, industrial wireless networks, IoT and automation, and autotuning were Control Engineering’s five most clicked articles from September 10-16, 2018. Miss something? You can catch up here.
Three ways to make digital transformation sustainable
The Internet of Things (IoT) makes digital transformation challenging, but companies that are transparent about their actions and focus on company wins from a policy and culture standpoint will be able to weather any potential hardships.
Five ways to avoid engineering litigation
Legalities: Remember, it could be worse: To avoid engineering-related litigation, consider these five alternative dispute resolution mechanisms.
Control Engineering hot topics, August 2018
Control Engineering's most clicked articles in August 2018 included stories about IIoT equipment integration, autotuning control, choosing an industrial automation controller, and motion controllers. Miss something? You can catch up here.
Control Engineering hot topics, July 2018
Control Engineering's most clicked articles in July 2018 included stories about ladder logic, sensor selection, safety instrumented systems, and smarter energy monitoring. Miss something? You can catch up here.
Hot topics for Control Engineering, July 2017 through June 2018
Hot topics in Control Engineering, from July 1, 2017, through June 30, 2018, include PID, Salary and Career Survey findings, System Integrator Giants, and technology trends, among other topics.
Comparing conventional and sustainable safety instrumented systems
A sustainable safety instrumented system (SIS) is more open than a conventional SIS and are more accessible to process plant personnel while providing opportunities for continuous feedback and improvement.
Five reasons to use modular design enclosures
Modular design enclosures provide more flexibility and a reduced footprint for users versus unibody enclosures, and their design and construction provide additional advantages for users.
Top 5 Control Engineering articles Jun. 25 to Jul. 1
Articles about IIoT effectiveness on the plant floor, mobile HMI criteria, process controls, HMI best practices, and robotic automation trends were Control Engineering’s five most clicked articles from June 25 to July 1, 2018. Miss something? You can catch up here.
Untangling indemnification clauses
What does it mean to indemnify an automation project customer or control system integrator?
System integrators honored at annual event
The Control System Integrators Association (CSIA) Executive Conference honored several integrators and companies while also expanding the group's best practices for the integrator industry.
Control Engineering hot topics, April 2018
Control Engineering's most clicked articles in April 2018 included stories about DCS implementation, IIoT's capabilities, ladder logic, cybersecurity advice, and AI's impact on robotics. Miss something? You can catch up here.
Ten best practices for system integration companies and projects
Project management, system development lifecycle, services, as well as information systems and cybersecurity are among 10 best practices for system integration in a new guide for system integrators and those doing control system integration projects.
Six factors for choosing a control system integrator for a mobile machine system
Companies looking to choose a control system integrator for a mobile machine system should be able to work with hydraulics and electrical controls and have good working relationships across the board.
Top 5 Control Engineering articles Apr. 9-15
Articles about IIoT integration, IIoT's capabilities, DCS implementation, and embedded systems were Control Engineering’s five most clicked articles from April 9-15, 2018. Miss something? You can catch up here.
Smart manufacturing benefits for system integrators
Transitioning from technology integration to value integration gives system integrators a chance to demonstrate smart manufacturing’s benefits for manufacturing enterprises.
Top 5 Control Engineering articles Feb. 19-25
Articles about industrial controllers, electric motor innovations, using a DCS for optimized operations, the Engineers' Choice winners, and standards and error avoidance were Control Engineering’s five most clicked articles from Feb. 19-25, 2018. Miss something? You can catch up here.
Top 5 Control Engineering articles December 11-17: 2018 System Integrators of the Year, Engineers’ Choice finalists, Burrow Global, more
Articles about the 2018 System Integrators of the Year, the Engineers' Choice finalists, and profiles on Burrow Global, ECN Automation, and Automation Plus were Control Engineering’s five most clicked articles from December 11-17. Miss something? You can catch up here.
Special Report: Overcoming Harvey
Hurricane Harvey knocked down Houston, but the system integration community helped the city get back on its feet.
Top 5 Control Engineering articles November 27 to December 3: Engineers’ Choice finalists, SCADA and solar energy, 2018 technology trends, more
Articles about the Engineers' Choice finalists, SCADA and solar energy, 2018 technology trends, PID controllers, and process valve safety were Control Engineering’s five most clicked articles from November 27 to December 3. Miss something? You can catch up here.
Industrial internet group announces digital solar plant testbed
The Industrial Internet Consortium (IIC) announced the Digital Solar Plant testbed, which is being led by IIC members LTI, a global technology consulting and digital solutions company, and GE Digital.
How to perform a radome transmissivity test
Transmissivity tests are essential to ensure that repairs to a radome are performed effectively.
Integrated LED lighting helps grow vertical farming
Companies are looking at making vertical farming more viable by using LED lighting along with automation technology and smart lighting to create flexibility.
Four steps to secure an automation system from potential threats
Companies looking to secure their automation system need to define their architecture and assets, assess the site, implementing a security plan, and consistently review their assets for potential threats.
Commissioning and testing for process control projects
The head of a commissioning project serves as a gatekeeper for process control projects and is responsible for being thorough during the testing process as well as ensuring that everyone is involved.
Minimize maintenance to maximize machine vision system success
Behind every well-maintained machine vision system is a well-trained staff responsible for its operation and upkeep.
High-temperature silicon-controlled rectifier (SCR) thyristors
Littelfuse introduces its first SCR Thyristor capable of handling 600V 40Arms and 150°C junction temperature.
Ethernet switch series with redundant power supply inputs
Wieland Electric Inc.'s UMS 5-W, UMS 8, LMS 16-W wienet series of Ethernet switches have redundant power supply inputs and a wide temperature operating range.
Half brick 150 Watt DC-DC converters
XP Power's QSB150 series of 150 Watt half brick DC-DC converters include 8:1 input range.
Light curtain system for flexibility and industrial safety
Rockwell Automation's Allen-Bradley GuardShield 450L safety light curtain system uses a transceiver design designed to enhance safety and improving productivity.
Maximizing a control system’s lifestyle
Virtualization is a great way to maximize the life of overall system.
Real-world HMI design considerations for improved safety
Real-world scenarios need to be taken into account when designing HMI. There should be no unnecessary functions that can potentially cause safety issues like they did for an airliner at Nashville International Airport in 2015.
Eight things to avoid in control system automation projects
Identifying missteps such as not building a cross-functional team and not defining responsibilities early in a project can help ensure that a control system automation project is successful.
Power supply series with industrial, medical safety approvals
XP Power's UCP225 series of 225W ac/dc power supplies feature industrial and medical safety and comes in seven single output voltage for a variety of applications.
Electrical converters for through-hole mount applications
XP Power's JWE06 and JWE08 dc-dc converters in a compact DIP-16 package are designed for applications such as automation and process control.
Polycarbonate enclosure series
AutomationDirect's Integra polycarbonate enclosure premium series of screw-cover wall mount enclosures are engineered for durability and impact resistance, UV stability, chemical resistance, and have a wide operating temperature range from -40 to 265°F.
Designing for construction safety best practices
Designing for construction safety (DFCS), also known as prevention through design (PtD), is a concept that encourages design engineers to consider the safety of construction and maintenance workers during the design phase of a project.
Your most valuable asset: Managing your system integration business as an investment
There are many factors to consider to manage a business now, and for the future to maximize value.
Power quality and motor analyzer
The Fluke 438-II Power Quality and Motor Analyzer is designed to analyze three-phase power quality measurements and can calculate motor output torque, speed, horsepower, and efficiency.
Ceramic chip resistors with metal foil
TT Electronics' MFC series of metal foil chip resistors are designed for power supplies, dc/dc convertors, small motor drives, actuator drives and lighting drives.
Six questions to ask when choosing an open- or closed-loop hydraulic system
Choosing an open-loop or closed-loop hydraulic system is not easy and taking the time to look at the big picture design intentions and understand the system will save the user many potential headaches.
Seven benefits of modular project design
Modular project design provides engineers many potential benefits such as saving time and money and also making customization much easier.
Power monitoring input module for single-phase applications
Spectrum Controls’ 1756-RMS-SC ControlLogix Power Monitoring input module is intended for any single-phase application requiring precise power monitoring. It also calculates power factor using real, reactive, and apparent power measurements by sampling voltage and current.
Limit switches for rugged industrial environments
AutomationDirect's F25 Series NEMA limit switches consist of three modular, interchangeable, plug-in components: operating head, switch body, and wiring receptacle.
Electrical code revisions for product condition made
Revisions made to the 2017 edition of the National Electrical Code, 2017 Edition, recommended by the Professional Electrical Apparatus Recyclers League (PEARL), are intended to underscore the safety and reliability of reconditioned electrical equipment.
Power modules with dc input
TDK Corporation has added 300W models to the TDK-Lambda PH-A280 series of dc-dc power modules with high voltage dc input and are suitable for liquid, air-cooled, or conduction-cooled systems.
Diode arrays for protecting electronic equipment
Littelfuse's TVS Diode Arrays are designed to protect each input/output (I/O) pin of electronic equipment subject to destructive electrostatic discharges (ESD) or electrical fast transients (EFT).
Understanding how the financial performance of a business impacts its value
Part 7 of this 9-part series examines how to analyze a business’s financial performance and understand how it can impact its value.
Take a different perspective with unexpected downtime
If the goal is to better understand the impact that unexpected downtime (UDT) has on a company's productivity, quality, and bottom line, then companies should focus more on the cause of UDT rather than the symptoms.
Four aspects of good control panel design
Good control panel design should feature strong layout and component placement, labeling, panel sizing and component spacing, and wireway design.
Apps for Engineers: Mobile apps for maintenance applications
Maintenance-related mobile applications have potential to help engineers do their jobs better. CFE Media's Apps for Engineers is an interactive directory of engineering-related applications for Apple iOS and Android operating systems from various companies. Apps are organized by category, company, and type. These are listed in the app as of November 2016.
Project management tips for system integration
Seven tips: Practical advice about project management can help with a control system integration project. Project management for system integration differs from project management in other areas.
Digitally programmable time delay relay with display
Product Exclusive: The newly introduced EZTimer by EZAutomation can replace knobs, pots, and hundreds of different time delay relays. The digital programmable multi-function timer has precision time settings of 1% resolution, 1% absolute accuracy, and 0.1% repeat accuracy.
Electronic circuit breakers protect 24 V dc circuits in industrial control panels
Technology Update: For industrial control panels, electronic breakers offer advantages compared to mechanical breakers. Standard fuses or breakers have some issues that occur when a fault or short comes up within one of the spread circuits fed by the same power supply. This file was updated on April 15 with reader feedback answer and photo.
Profit vs. environment: What’s the impact of the new Chinese environmental protection law?
Environmental Protection Law of China has been officially implemented on Jan. 1. It might have a negative impact on the old manufacturing and process control sectors and open new doors for green engineering investments in existing plants and in automation, controls, instrumentation, and technology retrofits, according to Control Engineering China. It is projected that the investment in China’s atmosphere, water, and soil protection will be close to $1 trillion.
Electronic circuit breakers in economy or basic versions
Block electronic circuit breakers, available in economy and basic, offer advantages over mechanical breakers. High inrush currents can be handled without problems. Electronic measurement of each channel’s current allows designers to reduce the installed power of the power supply used.
Reducing harmonics with IEEE 519 practices, procedures
Technology Update: Industrial facilities should include a system evaluation, including a harmonic distortion analysis, while planning facility construction or expansion. Vendors of nonlinear loads, such as variable frequency drives, can provide services and recommend equipment that will reduce harmonics to comply with IEEE 519.
Engineering customer service: 3 ways tech companies can improve the customer experience
While most of us know great customer service when we experience it, learning how to improve it can be less obvious, especially for those involved in engineering and technology. A customer service consultant and former Disney employee provided advice in the opening session of the annual business conference for A3, RIA, AIA, and MCMA organizations.
State of industrial fuel cell technology, present and future
Industrial fuel cell use is viable for industrial electricity and steam production, nearly eliminating nitrogen oxides (NOx) and particulate matter (PM). Growth potential is larger than expected, according to a Control Engineering interview. Variable frequency drives are helping improve energy efficiency of fuel cell plants.
Flying by the seat of your pants?
If you want to fly without using appropriate instrumentation, I’ll walk, thank you. The same goes for your process.
Mechatronic designs blend power, electronics, mechanical systems
Pre-integration: Mechatronics pre-integrates power, electronic, and mechanical systems, using hardware, software, and networks to simplify design, lower costs, and speed time to market.
PID math demystified, part 2
You’ve see the equations, but have you thought about how those elements work together? Part 2: Adding integral and derivative to the mix.
PID math explained (part 1)
You’ve seen the equations, but have you thought about how those elements work together? Part 1: The basic concepts and proportional control.
PCs for marine environments
Marine PCs by American Industrial Systems are designed to comply with marine equipment standards and are specifically designed for the U.S. Marines, Navy, and the Department of Defense (DoD).
5 things you can do long distance: Manage your control system remotely
Did you know that an off-site provider can perform many of the activities required to keep your control systems healthy?
More efficient pumps use VFDs, consolidate logic
Application: Existing drives were not accurate enough to provide desired results and were not offered with conduit fittings. The solution provided was cost effective and more energy efficient than prior drives used and eliminated the PLC and control panel for logic.
Technologies inside: Higher pump efficiency, consolidated logic
Eaton M-Max VFD provided QuantumFlo with a cost-effective, more energy-efficient solution than prior drives used. The more accurate Eaton M-Max drive with IP21 conduit kit allowed QuantumFlo to meet energy and functionality needs, while eliminating the PLC and control panel for logic.
Fire fighting 101: The basics of service calls
Whether you’re going out in the field to visit one of your company’s customers, or dealing with your own people in your own plant, the same level of forethought and preparation should apply. You want a satisfied customer.
The pace of technological innovation, or, where’s my flying car?
Each new technology is supposed to give us better lives. Why do industrial users adopt them so slowly?
Using SPC in the real world
Continuing the discussion, if you are thinking about trying statistical process control, here are some ways to tell if you’re ready.
What does statistical process control really do?
Some sophisticated math can help you make your manufacturing more consistent and identify production problems sooner.
Motor Summit 2012: More focus on motor-driven system efficiency
Presentations at this energy-efficiency conference went well beyond mere electric motors to the larger topic of “motor-driven systems.” Pumps, fans, drives, and other associated equipment have a dramatic effect on overall system efficiency and are drawing increased attention of stakeholders.
Making power more efficiently
Improving control of feedwater heaters improves heat transfer and reduces operating cost.
Servodrive control: AC servo technologies, techniques can improve manufacturing productivity, energy efficiency
Smaller, more compact energy-efficient servos have faster response time speeds, higher accuracy and dynamic intelligence, along with advanced capabilities. Four enabling technologies are at work.
Initial settings for PID controllers
Time to start the process? Here are some beginning PID values learned in the trenches that should get you off and running.
Energy management for variable frequency drives
The P-Series of variable frequency drives by Cerus now have an energy management bypass (EMB) option to keep HVAC systems running without interruption and has integrated ANSI grade power and BACnet communications.
Inside machines: Motion control moves bacon faster
Case study: When a PLC cannot move bacon quickly enough, consider a dedicated motion controller.
Technology inside: Bacon slicer motion control
The Delta motion controller is programmed to do closed-loop position control using encoder feedback from the servo drive that moves the bacon slab into the cutting blade. The RMC sends a +/- 10 V analog output to the servo drive that moves the bacon slab.
Power plant control systems in a smelter complex
Isolating a large power generating system when it’s driving a variable load creates some special control challenges.
Soft starters enable advanced protection, monitoring
Product Exclusive: Eaton S811+/S801+ Soft Starters enable advanced protection and monitoring, helping industrial customers and original equipment manufacturers improve system reliability and maximize system performance with expanded motor control solutions.
NEMA standard helps with motor, generator selection
Motor and generator performance, safety, testing, construction, and manufacturing of ac motors, dc motors, and generators are covered in ANSI/NEMA MG 1-2011.
Industrial Ethernet Best Practices: About the Matrix Technologies presenter
Les Haman, department manager, Matrix Technologies Inc., provides information for the Control Engineering webcast, Industrial Ethernet Best Practices.
Industrial Ethernet Best Practices: About the TriCore presenter
Mike Robbins, Network Engineering Manager, TriCore Inc., provides information for the Control Engineering webcast, Industrial Ethernet Best Practices.
Flowmeter trends, applications
Control Engineering International: Control Engineering China (CEC) polled its online visitors about flowmeter trends, application, and use; 82% of respondents’ companies are buying flowmeters this year; better stability was the primary consideration. Next most important factors were...
Adding a drive to meet energy regulation
Part of a European motor efficiency standard allows use of a variable speed drive to meet energy-saving requirements.
Fine-tuning your alarm management system
Sometimes the biggest obstacles to effective alarm management are cultural, not technical.
Improve project success, choose the right system integrator
The proper selection of a system integrator can make the difference between a failed project and a successful one. It can also make a difference in the level of success.
Eaton Corp. to acquire Cooper Industries for $11.8 billion
Complementary products and markets in power management are expected to create opportunities for growth in the global electrical industry, Eaton said.
Expecting the unexpected: The risks that didn’t make the project plan
Keeping your ears open to the small things can make all the difference.
Fieldbus seminars for 2012 announced
Fieldbus Foundation offers three locations and dates in North America: Calgary, Houston, and Philadelphia.
Flowmeter industry merger
Badger Meter to acquire Racine Federated for $57 million, continuing its run of purchases.
What are your manufacturing IT project principles?
Engineering and IT Insight: Do many projects seem to repeat basic arguments on project direction and options? Does the team often rehash issues? If so, then perhaps you need to specify project principles; 10 tips, and alternatives, follow.
Embedded controllers expand with development kit, plug-in card
RIO Module Development Kit and RIO Mezzanine Card from National Instruments are designed to expand custom I/O options for users.
EC: Ethernet 2.0 Programmable Fieldbus Controller with SD
Machine and embedded control – PLCs: Wago's 750-880 Ethernet 2.0 Programmable Fieldbus Controller enhances control with high-speed processing, Ethernet flexibility, and expandable memory via SD port (up to 8GB of additional memory with SD card). This is a Control Engineering 2012 Engineers’ Choice award winner.
All-in-one touchcomputers for medical-friendly solutions
TE Connectivity's ELO TouchSystems 19 and 22CM touchcomputers are designed for expanded interactivity in medical applications
Reduce Energy Consumption: Cement Production
How conducting manufacturing energy assessment can help identify a wide range of changes to help reduce consumption. Metering, power quality, load shedding, motor management, power factor, and energy optimization all can help cement operations and other plants, as well.
System design and programming software helps integrate hardware: 25th anniversary
National Instruments LabVIEW 2011 delivers new levels of productivity, hardware integration, new engineering-specific software libraries, and ability to interact with nearly any hardware device or target. The graphical programming and design software helps engineers integrate individual system components into one, reconfigurable platform so they can do their jobs faster, better and at a lower cost. It's introduced and discussed at NIWeek in Austin, TX.
5 ways automation can streamline assembly operations
Bosch Rexroth offers 5 key ways to incorporate lean manufacturing principles into assembly operations – even for automated processes. Here's advice on how automation can help implement lean concepts.
Wika starts Six Sigma and Green Belt workforce training
After 10 years as a LeanSigma manufacturing company, Wika Instrument Corporation (Wika) is introducing Six Sigma and Green Belt training to its workforce.
Legalities: 8 ugly contract clauses
Legal risks for automation industry companies: Add these ugly 8 contract clauses to the dirty dozen to get 20 very serious legal risks.
Start a lean manufacturing initiative by focusing on safety
Lean manufacturing can begin by focusing safety, according to Robert Hafey, president, RBH Consulting LLC. Hafey, speaking at IMTS - The International Manufacturing Technology Show 2010 conference, talked about “Transforming Your Safety Culture with Lean Management” and shared examples on integrating lean with safety.
Moxa NPort IA-5000A advanced device server
Newest industrial line of device server from Moxa provides an unprecedented set of features designed with the customer in mind. This was the Product Exclusive in the June/July 2010 Control Engineering edition.
Designing PID responses
There are many ways of setting PID strategy to make a controller respond the way you want it to. It all depends on what you think should happen.
Improving HMI Functions at Pilot Plant
Pfizer migrates to an updated HMI platform to overcome obsolescence issues and 'future-proof' operations. Innovative software licensing helps.
ASQ Salary Survey: Average quality job salary increased 3% in 2009
American Society for Quality annual salary survey shows that even in a tough economy, quality professionals with certifications and experience show salary increases.
10th annual lean and Six Sigma conference to deliver largest program schedule yet
Six Sigma Master Blackbelt and motivational speaker Rob Bryant keynotes ASQ's lean manufacturing conference in March 2010. Topic areas include responding to a global economy, defect reduction, social responsibility, more.
It’s only cost reduction, and other Lean myths
With the U.S. economy showing only glimmers of positive movement, now could be exactly the right time to make the Lean manufacturing changes your company needs. But first you have to understand what Lean is and isn’t. That is a key message from Steve Cook, a former Dell Computer supply chain executive and newly appointed chief operating officer of MFG.
Apriso: Enterprise approach to quality management cuts manufacturers’ cost of quality
With Apriso, manufacturers can embed the execution of quality processes across manufacturing operations for an easier, more cost-effective, closed-loop, enterprise approach to quality management.
Apriso and Accenture collaborate on software to support lean manufacturing
The FlexNet Lean Material Flow solution fills some of the gaps that ERP applications don't cover when it comes to managing lean manufacturing environment, according to a joint Apriso-Accenture press release.
Enterprise connection: Deloitte and Axeda offer unified approach to shoring up asset intelligence
A new partnership will deliver a command center to manage physical assets across the extended enterprise—where invested capital is highly concentrated—in a self-sensing, self-controlling, and self-optimizing way.
Manufacturing intelligence delivers new analyses
Business intelligence (BI) is the term given to the set of tools and processes used to make business decisions based on facts—instead of on guesses, intuition, and often irrelevant experience. Few companies can afford to guess any more, so decisions based on sound data and provable relationships are critical for business survival.
The intersection of lean and green
Once considered to be of interest only to “tree huggers,” sustainable or green business practices are more widely embraced now by companies. But it’s not sheer concern for the environment that’s driving these initiatives. Instead, companies are discovering that business practices that preserve the planet’s future can pay substantial financial dividends today.
Innovative manufacturing companies have a profit advantage over low-price firms
Innovation may cost more but it pays off in the long run. Profitability gaps between companies competing on the basis of innovative products or processes and those firms competing with a low-price advantage more than doubled over the past three years, says The 2008 Georgia Manufacturing Survey.
Chocolate Potpourri leverages SYSPRO Power Tailoring, Lean, Web technologies
SYSPRO is helping Chocolate Potpourri , a Chicago area maker of truffles, toffee, and other specialty chocolates, achieve Lean manufacturing controls through the vendor’s PragmaVision solutions approach—designed for small and midmarket manufacturers.SYSPRO’s approach to adopting new technology—such as Web services and service-oriented architecture (SOA) platforms—reflects the desires of its buyers driven by business needs and not by the latest headlines. SYSPRO calls its buyer landscape “PragmaVision,” consisting of pragmatic, visionary ERP executives who can enact processes for smart yet aggressive market growth.“Our company is what SYSPRO calls a‘PragmaVist,’ ” says Chocolate Potpourri President Richard Gordon. “We stand by a set of pragmatic standards, yet have visionary growth goals.
Automotive supplier finds system to support Lean internal processes, customer requirements
London, Ohio-based Nissen Chemitec America, a plastic injection molder serving automakers like Honda and Toyota, thought it was making the sensible choice in adopting an ERP system touted as tailor-made for auto industry suppliers. But while the system facilitated compliance with customer requirements, it hindered Nissen's lean manufacturing efforts “We wanted an ERP package that unders...
Production strategies: Batch scheduling in a lean manufacturing world
The concept of creating batches in the manufacturing process is prevalent in many industries. In fact, economies of scale demand it. But there's good news and bad news for companies using batching. That's why it pays to know more about the systems specifically designed to address the needs of companies that must make to order while continuing to run batches.
Strategic advice: MESA International conference generates guidelines for process innovation
As with this year’s political campaigns, the 2008 MESA International conference—held Sept. 21-23 in Orlando—focused on change.
Old adages made new: Supplier performance management is job one in creating a lean supply chain
LSI Corp., a provider of silicon, systems, and software technologies used by other companies to power storage and networking solutions, has no factories of its own. Instead it chooses to run its supply chain as a virtual company. That kind of operation obviously places a premium on supplier performance.
Material flow: WhereNet takes lean initiative to a new level for international car maker
WhereNet reports a leading international car manufacturer is using version 2.0 of its Material Flow: Replenishment, a real-time manufacturing execution solution that streamlines the entire replenishment process across the enterprise, and integrates with ERP systems. The results:"After realizing more than 12-percent efficiency gains from using Material Flow Replenishment solution in one part of our factory, we expanded use of the solution so that we now manage 750 parts across a span of more than 1.5 million square feet," says Nathan Pearson, project manager for Material Flow for a leading international automaker in Indiana. "With access to real-time data and analytics-rich reports, we have everything at our fingertips to make intelligent decisions and change business processes on the fly.
EDI-ready ERP: Automotive supplier finds enterprise system to support internal processes, customer requirements
When Nissen Chemitec America, a plastic injection molder serving leading automakers, found its ERP system was hindering its Lean manufacturing efforts, the company launched a new system search. It settled on the EnterpriseIQ package from IQMS. “We are now managing a leaner supply chain,” says Mike Hopkins, production material control and MIS manager at Nissen Chemitec America.
Demand-driven: IQMS forms automation group to advance Lean manufacturing
IQMS recently launched an Automation Group to expand the interface capabilities of its EnterpriseIQ ERP system with manufacturing equipment on the shop floor. The goal is to work with existing IQMS customers to create greater efficiency and automation between shop-floor hardware and ERP software, resulting in leaner manufacturing operations. “As the economy continues to require higher levels of efficiency from every manufacturing sector, the link between the shop floor and the enterprise software is crucial. Many ERP solutions, however, ignore existing shop-floor capabilities,” says Randy Flamm, president and founder of IQMS. “IQMS led the innovation between ERP software and shop-floor equipment with solutions like our wireless Real-Time Machine Monitoring, which automatically delivers critical production data to the ERP system," Flamm continues.
Lock it down: “Connected workers” means sensitive information is traveling everywhere
So much information is going to PDAs, cell phones, wirelessly connected remote PCs, thumb drives, and dozens more devices—how can the person signing the Sarbanes-Oxley report be certain they know what is out there and where it is? Or where it's going?When it comes to customer data, patient records, and personal data, security specialist InDorse Technologies offers this advice: Find out where it is, lock it down, and track where it goes."Many document security solutions are only partially effective because they rely on getting workers to understand the technical nuances and security processes. InDorse has more intuitively adapted to this reality than many competitive plays," says Scott Crawford of Boulder, Colo.-based Enterprise Management Associates (EMA), which analyzes the IT management market.While not every piece of information in an organization's IT system would be considered "sensitive" or mission-critical, "There are classes of work product that would be categorized as "not for everyone," says Jeff Hutchings of Contour Data Solutions Group , a leading system integrator. "Volumes of regulatory rules have been published from the medical community to define and defend certain kinds of information from being publicly consumed [e.g., HIPAA, JAHCO, ACCA].
High-mix solution: Invistics teams with Camelot for lean planning and scheduling
Invistics , a provider of lean planning and scheduling software, reports a partnership with management consultancy Camelot IDPro that will yield demand-driven manufacturing solutions for nontraditional Lean environments.While performance improvements have been successful in repetitive, high-volume production environments such as automotive, other industries faced with high variability and high product mix such as those found in pharmaceutical, chemicals, and consumer goods haven't been successful in applying the same techniques. More companies are turning to lean manufacturing techniques, Six Sigma initiatives, and traditional software solutions such as ERP and advanced planning & scheduling (APS) to reduce operational costs, optimize productivity, and streamline throughput.While ERP solutions comprise an effective enterprise backbone for processing transactions and meeting basic reporting requirements, they lack essential components to fully support lean techniques in high-mix manufacturing environments. The Invistics MachSix software solution reportedly extends ERP, APS, and manufacturing execution systems by leveraging systems data into actionable information for today's demand-driven manufacturers."Companies have wasted millions on lean consulting and technology vendors that have little or no expertise in adopting lean and flow principles to these more complex manufacturing environments," says Jim Lochry, a senior VP with Invistics.
Process change: Infor and Synergy Resources visualize lean ERP deployment for Graphicast
A lean scheduling solution deployment has expanded production capacity and enabled business growth for a N.H.-based molding casting specialist.
BPM for dummies: New book demystifies business process management
Business process management (BPM) is a popular topic at manufacturing and supply chain conferences. But it appears that industry executives still have more questions than answers when it comes to understanding BPM. That particular fact inspired an addition to the widely known “for Dummies” book series.
Operations approach: Manufacturing-centric WMS fosters agility; drives Lean initiatives
Leveraging a wealth of manufacturing operations knowledge, Apriso's new warehouse management system (WMS) offers an innovative approach to supply chain execution from a manufacturer’s perspective.
Lean replenishment: Wireless asset tracking system eliminates parts shortages
GETRAG FORD Transmissions, a German company that deliver more than one million transmissions annually to major automotive manufacturers around the world, says its lean-oriented parts replenishment process is more efficient following deployment of a wireless asset tracking system.
BPM for dummies: Book demystifies business process management
Business process management (BPM) is a popular topic at manufacturing and supply chain conferences. But it appears that industry executives still have more questions than answers when it comes to understanding BPM. And that particular fact inspired an addition to the now-famous “for dummies” book series.
Closing the loop: Global services partnership supports packaging manufacturing operations
AICOMP is teaming up with Apriso and the SAP Industry Value Network (IVN) to deliver innovative solutions for packaging manufacturers. A recent deployment successfully integrates Apriso’s operations execution solution with SAP ERP at multiple locations for one of the largest paper and packaging companies in the world.
Competitiveness: Manufacturers look at what’s hot, now, green
Manufacturers seek to remain ahead of the curve. The Society of Manufacturing Engineers (SME) has announced an initiative called Innovations That Could Change The Way You Manufacture, covering emerging technologies that have a positive impact on manufacturing and related innovation.
Fly high on a thread
Only several of more than 2,600 F-35 Lightning II aircraft that Lockheed Martin eventually will build have rolled off the end of its assembly line in Fort Worth, Texas, but Charles T. “Tom” Burbage already sees signs that the production strategy for this plane—also known as the Joint Strike Fighter (JSF)—is working.
‘Low-tech’ IT solution for paperwork
Finding vital business information can be a time-consuming and frustrating task. Office personnel, vendors, and customers can generate volumes of paper. Yet, the volume of office information can pale in comparison to the paper records generated by many manufacturing companies. Some companies estimate that knowledge workers (just about anyone using a computer on a regular basis) spend up to 20% ...
Simulation, better forecasting, and advanced planning smooth lean transition to the supply chain
At Nissan's Sunderland, U.K. manufacturing plant, demand for the new “crossover” Qashqai sport utility vehicle has exceeded all sales expectations. Already running 24/7, the plant just recently created almost 800 new jobs. To squeeze every scrap of manufacturing capacity out of the plant, simulation tools from Lanner Group have been at the forefront of the battle to eliminate waste ...
Versatile RFID: Real-time locating system powers multiple applications, delivers fast ROI
Expanded use of active RFID, real-time locating system (RTLS) technology has helped the luxury automaker Land Rover automate processing of more than 150,000 new vehicles annually.
Avoid this $2.5 million error
Now that we're into the new year, it is perhaps a good time to pause and reflect about one of the worst legal meltdowns affecting a control system that made it through the courts in 2007—a dozen-year affair that came to a grinding halt (in all ways that you can imagine that phrase) this past year before the Mississippi Supreme Court.
Lean beacon: German industrial giant pioneers Toyota-style initiative; SAP integration to follow
Dr. Marcus Schnell, head of production systems for industrial vehicle maker MAN Nutzfahrzeuge, says the company sought group-wide lean adoption through careful study of lean systems in operation at plants at Steyr, Munich, and Salzgitter. The ultimate task—under way now—is to synthesize a standard production system that's viewed as superior to any one system presently in place.
Legalities: Integrator uses wrong measurement, a $2.5 million error
Indianapolis, IN – As we move into a new year, it is perhaps a good time to pause and reflect about one of the worst legal meltdowns affecting a control system that made it through the courts in 2007—a dozen-year affair that came to a grinding halt (in all ways that you can imagine that phrase) this past year before the Mississippi Supreme Court. It was a perfect storm of things going wrong for a control system integrator, and it could happen to anyone.
Study: IT / controls engineering convergence shows progress
Manufacturing companies are making progress with a convergence of their information technology (IT) and controls engineering organizations, and the ones well along the path are realizing major benefits.
A family affair: SYSPRO unveils another “pragmatic” inventory optimization solution
Midmarket ERP software supplier SYSPRO is continuing its campaign to offer what it terms “pragmatic” solutions with the release of a new inventory optimization module. The company says the newly unveiled Families and Groupings module is the second in a series of three solutions that will be known as the SYSPRO Inventory Optimization Suite.
Schneider Electric opens new Automation and Control Innovation Center
“Customer-focused” has become something of a catchphrase in automation and control circles these days. Such buzzwords are easy to include in a corporate brochure, but a more telling barometer of a company’s dedication to the customer is through the actions of the organization. During a special two-day media event held in late October, Schneider Electric unveiled the Automation...
Standardization for Multi-Site Implementations: Best Practices for Multi-Site Rollouts
The individual plant-system project approach of the 1990s has morphed to embrace multi-site global rollout programs. “The sheer size of global system deployments make them risky — unless you manage them properly with technology that can support them,” says Mike Grasley, director of consulting for Aseco Integrated Systems of Oakville, Ontario, Canada.
Parsec Automation urges tangible financial spin on OEE
Operational equipment effectiveness (OEE) looks at three factors: asset availability, performance or rate, and quality. Getting plant managers, Six Sigma gurus, and other process excellence experts excited about OEE metrics is one thing, but senior executives are an entirely different proposition. Unless, of course, OEE is given a financial spin.
Right angle RJ45 connector
Turck announced that it has released the first-ever fully overmolded right angle RJ45 connector cordset for connections in tight spaces and Ethernet panel builders. It compliments the company’s Ethernet cabinet adapter. The connector is overmolded with tough polyurethane. It comes with internal or external tabs.
How to get the most value from e-procurement tools
Electronic procurement—virtually unknown just eight years ago—is standard technology in nearly all companies today. E-procurement solutions initially served procurement department functions exclusively, but today its scope in some cases has expanded to that of enterprisewide systems. One result is the opportunity for procurement, operations, manufacturing, and logistics to work clos...
Automatic parking systems ease use for customers, owners
Automated parking structures are popping up all over. Three are currently operating in the U.S.—in Washington, DC, New York City, and Hoboken, NJ—but there are many more in Europe and Asia. The user experience is cool, the concept is environmentally friendly, and the technology is state-of-the-art.
Lean on IT: Applying lean manufacturing principles across the IT organization
When applying Lean to IT, four specific measures will determine success or failure: cycle time, inventory, value-added content, and throughput.
Can the “L” in PLM stand for lean?
Some manufacturers are finding that product life-cycle management (PLM) software can serve as platform for applying lean principles to the product development process. Jim Brown, VP of product innovation and engineering research at Boston-based Aberdeen Group, describes the application of lean principles to product development as “a leading-edge approach,” but one that is growing ...
Solid reasons remain for manufacturing in Latin America, despite new Asian competitors
Mixed economic signals in multiple countries make Latin America a region that manufacturers may find tempting to invest in, but it's also one in which investments have to be watched closely.Source: United Nations Economic Commission on Latin America and the Caribbean
Smooth pizza picking with a robot
While an expert pizzaiolo might prepare a pizza in a few minutes, an industrial pizza machine must turn out hundreds of pizzas in the same time frame. No one would claim that frozen pizza tastes quite the same as that prepared fresh in a brick oven, but frozen pizza can bring a lot of satisfaction to those who want the taste of Italy and don’t have an authentic pizzeria nearby.
Video products leader Sony links RFID and security video to cut shipment losses
Sony Europeis implementing an integrated RFID/video system to gain greater visibility and accountability of shipments of high-cost consumer electronics out of its major European distribution warehouse in The Netherlands.
Autodesk Announces One Millionth 3D User
With the purchase of almost a dozen seats of Inventor software by recreational vehicle builder Gulf Stream Coach, Autodesk passed the one million mark for users of its 3D model-based design solutions.
Defining the right performance targets is a matter of industry and scale
Correcting operational problems is one thing, but having better advance warning of impending problems is equally important—if not more so. Hence the interest in key performance indicators (KPI) and the obvious question: Which measurements tell me what I really need to know? KPIs are quantifiable measurements that reflect the critical success factors of an organization.
New high-tech repair center to open in Czech Republic
Solectron Corp ., a global provider of electronics manufacturing and aftermarket services based in Milpitas, CA, announced plans to open a new high-tech repair center in spring 2007 in Plzen, in the Czech Republic. “We ran an in-depth study concerning the options of expanding our business. As part of that study, we evaluated several Central European countries.… We selected the Czech Republic for its long-term affordability, a solid infrastructure, its rich talent base and good access to our customers throughout Europe,” says Craig London, executive vice president for Solectron Global Services. According to Jana Pexova, chief of the regional CzechInvest Agency office in Plzen, the center will employ “many highly-skilled personnel.
GE, SAP agreement to improve enterprise integration
End-users and original equipment manufacturers could have an easier time moving information between the plant floor and the enterprise after a GE Fanuc Automation sales and marketing agreement with SAP America announced Oct. 18. The move allows the companies to jointly market GE Fanuc Production Management solutions and SAP Production Execution services.
Lean manufacturing: Siemens, Factory Logic team up for electronics assembly
In a move to bring lean manufacturing techniques into surface-mount technology production facilities worldwide, the Automation and Drives Group of Siemens AG has signed an OEM agreement whereby Siemens will integrate the Factory Logic Lean Operations Suite into its Siplace manufacturing optimization solutions for the global electronic assembly market. Factory Logic software supports demand-driven production scheduling and pull-based supply synchronization using proven lean methods originally pioneered in the Toyota Production System. Siplace is the Siemens product family name for integrated hardware, software, and services to support the surface-mount technology (SMT) production facility. As part of Siplace offerings, Factory Logic will enable electronics manufacturers to perform advanced production leveling and Kanban/supermarket management functions in conjunction with Siplace SMT machines and other Siemens components.
Blog: SCADA integrators respond to changes
The best-laid plans…. The old adage takes on new meaning for the engineering staff of the wastewater pump station SCADA system project as unexpected challenges-including illness, personnel changes, and procedural hurdles-are affecting progress. Learn how staff is responding to these and other wrinkles with a visit to the Control Engineering Weblog, where system integrator bloggers give we...
Control Engineering Online Update for July 14, 2006
July 14, 2006 Highlights Sponsored by Control Engineering Cepheid Inc. developed a significantly faster thermocycles test used to detect the presence of specific DNA in a test sample. While the test procedure was markedly faster than competitive tests, Cepheid's manufacturing process for the test was not speedy.
Cargill pursues global real-time performance management
"If the Western world is to compete in manufacturing, we will have to become more sophisticated," says Ron Christenson, corporate vice president and chief technology officer, Cargill, an international provider of food, agricultural and risk management products and services.
NMW 2006: Greatest competitive threat is right here, study indicates
Rosemont, IL; Pittsburgh, PA — Manufacturing’s greatest competitive threat is right here in North America, a recent survey by Chromalox Inc . found. It reported that more than 60% of those responding felt that North American companies constitute their greatest competitive threat and they expected the situation to remain that way for the next 2 yr.
Wildcard IAN Homepage Blog
System Integrator Blogs Follow the new developments each week as system integrator bloggers update their progress on active automation and control system implementation projects. Featured blogs include a wastewater treatment facility SCADA implementation and a biopharmaceutical filtration automation project. Click here to read more.
How to improve product design
Everyone wants to boost innovation and creativity when designing products or processes. Yes, some people are naturally more creative than others, thus the truckload of self-help, "get in touch with your inner imagination" books on the market. Is it possible for engineers to increase creativity? Absolutely.
Software anchors Siemens’ internal and external projects
Siemens recently made separate announcements regarding its use of applications to streamline internal processes and a partnership that led to the development of software for regulatory compliance. The announcements were: The Intergraph agreement includes services and the SmartPlant software portfolio of Intergraph Process, Power & Marine.
Software anchors Siemens’ internal and external projects
Siemens recently made separate announcements regarding its use of applications to streamline internal processes and a partnership that led to the development of software for regulatory compliance. The announcements were: • Siemens AG’s Power Generation group signed a five-year, multimillion-dollar Global Alliance Agreement with Intergraph Corp. to standardize worldwide on Intergraph’s SmartPlant Enterprise suite of software and engineering integration technology. • Working with system integrator EnteGreat, Siemens has developed a software tool targeted at aiding compliance with FDA Hazard Analysis and Critical Control Point (HACCP) regulations. The Intergraph agreement includes services and the SmartPlant software portfolio of Intergraph Process, Power & Marine.
2-D data matrix code used as RFID alternative in flower production
Flower producer Florensis plans to implement ImageID's Visidot 2-D barcode reader to track millions of its European facilities' “plug module” returnable plastic-trays. Florensis and system integrator CaptureTech expect to complete installation by yearend 2005. Florensis will use the Visidot multiple-asset Automatic Identification and Data Capture (AIDC) product to provide the trays' real-time status as they are transported through facilities and shipped to customers. It expects the Visidot implementation to “dramatically increase transportation efficiencies and improve accuracy of shipments.” CaptureTech, a system integrator for technologies including data capture and track and trace, suggested that Florensis test RFID and the Visidot product, which reads hundreds of 2-D data matrix codes at once.
RFID speeds VW Touran assembly
An automated radio frequency identification (RFID)-based control system has enabled Auto 5000 GmbH, a subsidiary of the Volkswagen Group, to achieve significant throughput timesavings and reductions of defect rates for the "threaded assemblies" process step during body assembly of the VW Touran (similar to the Touareg).
Software partnerships add components, flexibility to several applications
San Rafael, CA; Fort Collins, CO — Partnerships between several major software vendors are extending and expanding application of best-in-class services and best practices to more users. Collaborative players include Autodesk and Parker Hannifin, and CoCreate Software and Virtual Services. Autodesk Inc. and Parker Hannifin Corp.
Buying Smart Guide
This Control Engineering Buying Smart Guide redesigns our annual print "Control & Automation Buyer's Guide" to better address how engineers and manufacturing managers are specifying and buying products today. Brief, to-the-point articles in this guide offer highlights that every buyer should keep in mind when purchasing, including: most important features; main differentiators among princip...
How to get lean, do Six Sigma
There are concrete ways to achieve breakthrough solutions and sustain a cutting edge in quality leadership, says Joe De Feo, president, Juran Institute.
Competitive quotables
Automation correctly applied brings greater efficiency. How to increase competitiveness seems of keen interest wherever I go. Related quotes often are interesting, insightful, and even entertaining. Here are a few gathered recently. 'Compete on knowledge... "We compete on knowledge. Proprietary matters.
Interphex 2005: Emerson introduces OpX Advantage for life sciences
New York, NY—Emerson Process Management introduced its new Operational Excellence (OpX) Advantage program in a press conference at Interphex 2005, April 26-28, at the Jacob K. Javits Convention Center.
NMW 2005: U.S. Commerce Dept. seeks partnership, input from manufacturers
Chicago, IL—Visitors, exhibitors, and other manufacturing professionals at National Manufacturing Week 2005, March 7-10 at McCormick Place, listened to and asked questions of three experts during the show's second-day keynote/town hall meeting, 'The State of U.S. Manufacturing.'
Siemens sells electronics manufacturing operations to Epic Technologies
Atlanta, GA; Rochester Hills, MI—To reportedly pave the way toward lean manufacturing and turnkey electronic manufacturing services, Siemens Energy & Automation (E&A) Inc. reports that its has sold its electronic manufacturing center (EMC) business in Johnson City, TN, and South Lebanon, OH, to Epic Technologies LLC.
Molex hires new auditor; switches CEOs
Molex Inc. reports that its board of directors' audit committee has hired Ernst & Young LLP to serve as Molex's independent auditor. Molex's board also has appointed Frederick Krehbiel, present board co-chairman and former CEO, to temporarily serve as the firm's new CEO following the Dec.
HART foundation launches associate membership program
The HART Communication Foundation (HCF) recently started a new, extended membership program for users of Highway Addressable Remote Transducer (HART) communication technology. The organization's HART User Associate Membership Program provides support services and benefits for users of HART-enabled instrumentation products, including vendor-neutral technical support resources an...
Use it or lose it
Use advanced technology to make manufacturing processes more efficient, or lose the standard of living that a technology-infused society offers. I believe you understand that—that's why you're reading Control Engineering—to reduce cost of manufacturing; develop low-cost, robust solutions that can be quickly implemented; and get faster results at the company cash register.
Lean manufacturing/Six Sigma software
Mast Lean-Sigma is a modeling/analysis tool that assists with the planning and implementation of Lean-Sigma manufacturing operations.
RFID helps with tires, food and drug, automotive applications
RFID can be used effectively for tires, food and drug applications, and by suppliers to the automotive industry, according to an analyst, end-user, system integrator, and an RFID vendor, at the 2004 Omron Technology Connection Editor's Day.&/& body>
Visiprise releases upgrade to flagship product
Visiprise Inc.—a provider of manufacturing execution systems for the electronics, aerospace and defense, automotive, and medical device industries—has released Visiprise Manufacturing 3.2, which features engineering change management and enhanced labor tracking.
Venezuelan brewery contributes interface to World Batch Forum
In a move said to accelerate users’ ability to improve business through plant-wide integration, a Venezuelan brewery has given its XSLT-based interface linking plant-floor production systems and its SAP R/3 business system to the World Batch Forum (WBF), which will make the code freely available at its Website.
GE Fanuc launches intelligent production software, services
GE Fanuc Automation Americas Inc. has introduced its new Proficy Intelligent Production Solutions software, designed to enable real-time enterprises. The company says Proficy provides a full range of integrated, easy-to-use software applications and services, and is available now.
Statistics support manufacturing; bills could help
Minneapolis, MN—Statistical support was offered for better manufacturing representation, support, and lobbying, locally, at the state level, federally and internationally, at the “Manufacturing Tomorrow” conference here April 5.
Whirlpool employs operation efficiencies insight
Lighthammer, supplier of the Operational Excellence platform for manufacturing, and an SAP xApps Partner, announced that the Whirlpool appliance company has selected its Manufacturing Performance Improvement (MPI) composite application to deliver real-time insight into operating efficiencies through the SAP NetWeaver '04 open integration and application platform.
Mitsubishi, Toshiba integrating industrial electric, automation divisions
Mitsubishi Electric Corp. and Toshiba Corp. recently unveiled their new joint venture company, which will integrate their businesses in industrial electric and automation systems for manufacturing plants. The 2,200-employee company, tentatively named Toshiba Mitsubishi-Electric Industrial Systems Corp.
MCAA 2003: Opportunities, faster gains, M&A vs. sales, listening
Lake Buena Vista, FL—Opening day at the Measurement, Control & Automation Association (MCAA, Williamsburg, VA) 2003 Executive Forum here included a variety of useful messages.
About the Automation Integrator Guide
Directories: Print & Online 2003 Automation Integrator Guide The industry's most complete and comprehensive system integrator reference guide. Searchable by company, industry or location and five other criteria. The Automation Integrator Guide is published in mid-December, and searched daily online at www.controleng.com/integrators . AUTOMATION INTEGRATOR GUIDE AD RATES MORE ADVERTISER EXTRAS Control Engineering Buyer's Guide/Integrator Guide www.controleng.com CE Europe Editorial Calendar Print Ad Rates & Specs Online Ad Rates & Specs CE Editorial Staff CE Sales Staff CE Europe Staff.
Pass along advice
Our jobs are to make your many jobs easier. In a July 3 Control Engineering Online daily news item an end-user, system integrator, original equipment manufacturer, and automation manufacturer explain survival tactics in tough global markets. They seek to streamline and simplify automation platforms and controls, and they recognize that plant processes need to improve, along with the technolog...
More from NMW 2002: GE Fanuc offers Six Sigma expertise in new Global Solutions Division
Chicago, Ill. - GE Fanuc (Charlottesville, Va.) is offering its Six Sigma expertise through a new Global Solutions Business, which assesses, designs, implements, and monitors e-manufacturing systems that align factory floor operations with critical business needs, according to the announcement here on March 19, at National Manufacturing Week, which includes the Industrial Automation Show (March 18-21).
NMW 2002: NAM survey says manufacturers expect 0-2.5% GDP growth this year
Chicago, Ill. - Of the 312 manufacturers answering the National Association of Manufacturers' (NAM, Washington, D.C.) latest annual survey, 91.7% expect U.S. gross domestic product (GDP) to grow 0 to 2.5% during 2002.
$375 pressure transmitters from Invensys
Foxborough, Mass— To help meet a worldwide market estimated to need 3 million pressure transmitters in the next four years, Invensys recently introduced its first branded products for direct sale via www.InvensysDirect.com. Invensys-branded pressure transmitters are a new design offered as 4-20 mA analog w/wo HART protocol and available in a variety of ranges for differential, absolute, ...
3M using Six Sigma, e-Productivity in cohesive strategy
3M is looking at the Six Sigma process and "e-Productivity" along with other current business initiatives-such as supply-chain management, lean manufacturing, acquisitions, and customer satisfaction-with a desire to pull them together into a cohesive strategy.
Cutler-Hammer, Wesco, Conair integrate supply chain
The Conair Group Inc., Cutler-Hammer, a business unit of Eaton Corp., and Wesco International Inc. agreed April 3 to create an integrated supply chain to reduce Conair's electrical equipment costs. Under the three-year agreement, Cutler-Hammer and Wesco will supply electrical products and services needed to support Conair's plastics processing auxiliary equipment b...
Filling the Gap
To keep up with production demands, project managers at John Deere Davenport Works (Davenport, Ia.) were seeking new methods to shorten production time while improving product quality. Deere's Davenport plant manufactures construction equipment in a five-step process beginning with cutting steel, then robotically welding, machining, painting, and assembling it.
Listen to the music
The cacophony of implementation can obscure the original control and automation score. People may realize they've reached that point soon after the newest band member gathers enough gumption to ask, "Why are we doing it this way?" Now that change is the only constant, everyone knows better than to respond with the classic refrain: "That's the way we've always done it.
AlliedSignal buying Honeywell for $14 billion
Morristown, N.J., and Minneapolis, Minn.- AlliedSignal Inc. agreed June 7 to purchase Honeywell Inc. in a stock merger valued at approximately $14 billion. The deal, already unanimously approved by both companies' boards, is expected to create a $25-billion company with $45 billion in market capitalization.
Examples of Common Nonrandom Patterns Occurring in Shewhart-type Charts
E valuating chart patterns is part of Six Sigma training. The following are some common nonrandom patterns that may occur on Shewhart-type control charts. These nonrandom patterns may be used as a basis for control chart interpretation and/or establishing test runs to determine out-of-control conditions. Source: Control Engineering with data from Motorola Mixture patterns: This pattern is indicated when the plotted points tend to fall near the control limits, with relatively few points near the center line. A mixture pattern is caused by two or more overlapping distruibutions generating the process output.
Pagers Built to Order
T o reduce cycle times and improve quality, Motorola Inc. (Schaumburg, Ill.) decided to change its pager manufacturing process to meet customer request for specialized pagers, that could be produced efficiently and cost effectively. Using design for Six Sigma (6s) techniques, Motorola was able to meet external and internal customer requirements. Motorola's Fusion factory can process different pagers with different circuit boards on the same production line.
Structured programming for Quantum PLCs
As a system integrator I suppose I should love relay ladder logic. It lets me write long strings of code with no apparent structure which only I can maintain and extend. There is no greater sense of job security than knowing that clients must call me back in any time something goes wrong with the code.
